Agilent Technologies U1840A Medalist sj5000 Hardware Manual
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Agilent Technologies U1840A Medalist sj5000 Hardware Manual

Agilent Technologies U1840A Medalist sj5000 Hardware Manual

Automated optical inspection system
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Agilent U1840A
Medalist sj5000
Automated Optical
Inspection System
Hardware Manual
Agilent Technologies

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Summary of Contents for Agilent Technologies U1840A Medalist sj5000

  • Page 1 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Agilent Technologies...
  • Page 2 A CAUTION notice denotes a haz- agreement and written consent from ard. It calls attention to an operat- Agilent Technologies, Inc. as governed by Restricted Rights Legend ing procedure, practice, or the like United States and international copyright that, if not correctly performed or laws.
  • Page 3 2-14 Installation Checking the Facilities and Tools Unpacking the sj5000 Moving the sj5000 Adjusting the Height and Leveling the sj5000 Mounting the Lighting Tower Installing the Keyboard and Monitor Connecting the Mains Cable 3-10 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 4 Clamp Home Sensor Adjustment 6-16 Conveyor Speed Adjustment 6-18 Changing Conveyor Direction 6-19 Camera and Lighting Calibration Camera Calibration Focusing the Camera Auto-Scaling Lighting Calibration Lighting Calibration (Manual) 7-10 Auto Calibration 7-12 Calibration on Location 7-13 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 5 11-2 Troubleshooting the Software 11-3 Troubleshooting the System Power 11-6 Troubleshooting the 24 V Supply 11-6 Troubleshooting the Conveyor 11-7 Troubleshooting the Camera 11-12 Troubleshooting the Lighting Controller 11-15 Troubleshooting the Lighting Tower 11-16 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 6 Troubleshooting the Safety Relay 11-18 Troubleshooting the XY Table 11-19 Checking the System 11-20 Troubleshooting 11-38 Maintenance Overview 12-2 Weekly Maintenance 12-3 Monthly Maintenance 12-6 Quarterly Maintenance 12-8 Yearly Maintenance 12-9 System Specifications Reference Documents Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 7 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Safety and Regulatory Information Safety Information Electrical Safety Physical Safety 1-10 System Warning/Caution Labels 1-12 Electrostatic Discharge (ESD) Precautions 1-14 End of Life: Waste Electrical and Electronic Equipment (WEEE) Directive...
  • Page 8 DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE. Do not operate the WA RNING product in the presence of flammable gases or flames. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 9 The protection provided by the Agilent U1840A Medalist sj5000 WA RNING system may be impaired if the system is used in a manner not specified by Agilent.
  • Page 10 (High, Low or Guard). Assure the equipment under test has adequate insulation WA RNING between the cable connections and any operator-accessible parts (doors, covers, panels shields, cases, cabinets, etc.) Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 11 This machine must only be used with conveyors on both sides C A U T I O N either in-line or in off-line operation. This is to prevent users from accessing pinch points inside the machine. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 12 To activate these buttons, push in once on the red pushbutton. Refer to the hardware manual for E-stop locations on the sj5000. The E-stop system is also activated by opening the system's front access door. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 13 E-stop by either closing the front door or pulling the E-stop button out. Front Switch Panel - sj5000 • On startup, NO uncontrolled motion can occur. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 14 There is a danger of explosion if the battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to manufacturer instructions. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 15 Safety and Regulatory Information Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 16 To prevent pinch hazards, it is recommended to add additional guards or covers preventing access to the conveyor entry and exit openings. These guards could be preventive guards or conveyors. 1-10 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 17 Do not even attempt this with the help of others. Falling Objects Do not store boards, equipment, stencils, or other material on C A U T I O N top of the machine. Agilent U1840A Medalist sj5000 Hardware Manual 1-11...
  • Page 18 Motor Controller • Transformer Cover • Top of front Electrical Box • Main Terminal Trunking Cover • Main filter Warning that hands could be crushed from below. Location • Top center of rear panel 1-12 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 19 The TUV mark is a registered trademark of the Technischer Uberwachungs-Verein. A TUV mark with the indicators "C" and "US" means that the product is certified for both the U.S. and Canadian markets, to the applicable American and Canadian standards. Agilent U1840A Medalist sj5000 Hardware Manual 1-13...
  • Page 20 Electrostatic Discharge (ESD) Precautions Static electricity is destructive to your production process and the Agilent U1840A Medalist sj5000. Careless handling and poor site planning can cause system reliability problems and reduce your product yield. The system may not be as easily damaged as the modules you will be testing, but good anti-static planning will help ensure high reliability.
  • Page 21 Do not move the crate or the test rack and pallet to a static sensitive area until you have removed the plastic wrap from the test rack. Agilent U1840A Medalist sj5000 Hardware Manual 1-15...
  • Page 22 Annex 1, this product is classified as a “Monitoring and Control Instrumentation” product. Do not dispose in domestic household waste To return unwanted products, contact your local Agilent office, or see: http://www.agilent.com/environment/product for more information. 1-16 Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 23: Table Of Contents

    Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Introduction to the Medalist sj5000 Advantages of the Medalist sj5000 Post-Reflow Inspection Camera Navigation Parts of the Medalist sj5000 Power and Communications 2-13 The Medalist sj5000 is designed to accurately measure the position and properties of each placed component on a Printed Circuit Board (PCB).

  • Page 24: Advantages Of The Medalist Sj5000

    This allows pseudo three-dimensional information to be extracted from solder joints. Color 3D joint profiling is the most powerful technique used in the AOI industry for solder joint inspection, and it provides the best fault coverage. Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 25: Post-Reflow Inspection

    Post-reflow inspection has the following benefits: • Removes the subjectivity of visual inspection. • Reduces repair costs. • Improves ICT first pass yield. • Decreases the time taken to debug complex pre-reflow process problems. Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 26: Camera Navigation

    You can also use the arrow keys on the numeric keypad (that is, the keys 2, 4, 6, and 8). Press once to move the XY table by 250 microns in the indicated direction. Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 27: Parts Of The Medalist Sj5000

    These are located on the right side of the control panel. • The electrical mains inlet cable is supplied through a cut-out in the machine base-plate, which is accessible from the control panel. Figure 2-1 Medalist sj5000 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 28 Introduction to the Medalist sj5000 Front View E-Stop button E-Stop button Switch plate Front access door PC access Figure 2-2 Front view of the sj5000 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 29 The default setting is Insp. RAIL 2 INSP/PASS Does the same with the rail 2 conveyor. This is only switch present on a dual rail sj5000. (Figure 2-1 shows a single rail machine with only one conveyor fitted.) Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 30 5186-6300. The cable is in turn fed through the base of the machine to the control panel and terminated at XB1 on the terminal rail. See the Electrical Drawing document for the pin number reference. Figure 2-4 Front electrical interface module Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 31 Introduction to the Medalist sj5000 Rear View Figure 2-5 Rear view of the sj5000 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 32 The rear access panel cannot be opened with the mains isolator in the ON N O T E position. Figure 2-6 shows the main electrical controls on the control panel. For more details, refer to the Electrical Drawing document. Figure 2-6 Main electrical controls 2-10 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 33 Introduction to the Medalist sj5000 Conveyor The following diagrams show the motor and sensor locations for the conveyor. Figure 2-7 Right side of the conveyor Agilent U1840A Medalist sj5000 Hardware Manual 2-11...
  • Page 34 Introduction to the Medalist sj5000 Figure 2-8 Rear of the conveyor 2-12 Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 35: Power And Communications

    MAINS VOLTAGE DEPENDS ON THE UPS USED. BEFORE WA RNING CONNECTING TO THE MAINS, ENSURE MAINS VOLTAGE IS THE SAME AS THE UPS INPUT VOLTAGE 100–120 V or 200–240 V DETAILS ON MACHINE PLATE Agilent U1840A Medalist sj5000 Hardware Manual 2-13...
  • Page 36 1 and 2 to give the ‘Machine Busy’ signal to machine A. Board transfer only occurs when machine A has a board available N O T E (contact closed) and machine B is not busy (contact closed). 2-14 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 37 If the networking option is included with your system, an RJ45 female connector is provided in the control panel for connecting the sj5000 to a network. Contact your system administrator for details of connecting the sj5000 to the network. Agilent U1840A Medalist sj5000 Hardware Manual 2-15...
  • Page 38 Introduction to the Medalist sj5000 Serial Connection Serial ports are provided for connecting barcode readers. They are located inside the sj5000 at the rear top left corner. 2-16 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 39 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Installation Checking the Facilities and Tools Unpacking the sj5000 Moving the sj5000 Adjusting the Height and Leveling the sj5000 Mounting the Lighting Tower Installing the Keyboard and Monitor Connecting the Mains Cable...

  • Page 40: Checking The Facilities And Tools

    Undo the ratchet straps that hold the sj5000 to the wooden pallet. The sj5000 can now be lifted off the pallet using a forklift and moved into position. See “Moving the sj5000” for important notes and instructions. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 41 Installation Figure 3-1 Locations of indicators and sensors Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 42: Moving The Sj5000

    Once the correct height has been reached, tighten the feet locking nuts with the 46 mm spanner. Ensure that all four feet are solidly on the ground. Lower and remove the hand truck. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 43 If the machine is being used outside of the production line, a WA RNING conveyor must be fitted both upstream and downstream for safety reasons. The machine must never be raised, lowered, or moved while WA RNING electrical power is connected. Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 44: Adjusting The Height And Leveling The Sj5000

    Do the same way for the Y rail. Ensure the final height is same as the input and output conveyors. Once the correct level has been achieved, tighten the feet locking nuts. Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 45: Mounting The Lighting Tower

    2.5 mm Allen key. Ensure that the 22 mm nut is tightened against the round mounting plate. Fit the two connectors together inside the machine. Cable from lighting tower Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 46: Installing The Keyboard And Monitor

    Align the holes with the monitor mounting plate, then insert and tighten the four screws. Place the keyboard and mouse on the keyboard tray. Monitor mount Mounting pole Keyboard mount Monitor/ keyboard mount arm Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 47 Feed the monitor power, monitor signal, mouse, keyboard, and keyboard earth cables along the mount arm to the inside of the system. Open the front access door and connect the cables to the corresponding cables inside the machine. Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 48: Connecting The Mains Cable

    Route the mains cable from the mains isolator following the cleats provided. Mains cable Feed the cable through the slot in the base of the machine. Mains cable Install the connector and plug it into the factory mains supply. 3-10 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 49 Installation Earth Cable Connection The mains connection should only be done by qualified personnel. WA RNING The earth cable is connected to the earth terminal block as shown below. Agilent U1840A Medalist sj5000 Hardware Manual 3-11...
  • Page 50 Installation 3-12 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 51 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Starting Up the Medalist sj5000 Before Powering Up Powering Up the sj5000 for the First Time Powering Up From the Mains Off Position Powering Up to Restore From an Emergency Stop...
  • Page 52 Now you can power up the sj5000 as described in the following pages. Refer to Figure 4-1 for the locations of the switches and buttons to use. Figure 4-1 Controls on the switch plate at the front of the machine Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 53 Ensure the RAIL 1 switch is set to INSP (inspect). Turn on the UPS (if installed) and turn on the monitor. Reset the E-Stop circuit by pressing the ES RESET button. Turn on the PC. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 54 RUN light is lit. If the RUN light is not lit, check the input power. Turn on the UPS (if installed) and turn on the monitor. Ensure that all four of the E-Stop buttons are pulled out. Turn on the PC. Press the ES RESET button. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 55 Logic Controller (PLC) gives a board present signal to the PC. • The board is inspected. • When inspection is complete, the PC informs the PLC that the board has passed or failed inspection. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 56 Available, 3 and 5 closed = Bad Board Available) • When the sj5000 gets a ‘Machine Not Busy’ signal from the downstream machine, the conveyor is driven until the board exits the machine and the cycle begins again. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 57 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Changing the Conveyor Rail Width Sensors and Flags Manual Width Adjust Auto Width Adjust This chapter describes how to manually and automatically change the distance between the conveyor rails. The sj5000 allows the operator to adjust the conveyor width without opening the front door of the machine.
  • Page 58 The maximum width for all conveyors is 510 mm (single lane). The Left Max is installed so that it triggers when the rails are 510 mm apart (approximately 2 mm less than the maximum travel distance). Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 59 To widen the distance between the rails, press the bottom black button (AWA OUT). Hold the button for at least one second to activate the movement. When finished, press the PLC RESET button. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 60 Required Width that is less than the minimum, then this value will be used instead. Max Width Displays the maximum conveyor width allowed. If you enter a Required Width that is greater than the maximum, then this value will be used instead. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 61 Calibrate Calibrates the automatic width adjust functionality. This will set the conveyor width and also align the conveyor rails. See “Calibration”. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 62 Make sure the rails are parallel and the distance between the fixed and N O T E moving rails is 70 mm. The Minimum Width Position must be less than the Left Shuttle Width. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 63 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Auto Width Adjust Conveyor Setup Linear Mechanical Setup AWA Setup and Calibration General Conveyor Checks 6-12 Board Sensor Checks 6-13 AWA Conveyor Component Alignment 6-15 Clamp Home Sensor Adjustment 6-16...

  • Page 64: Linear Mechanical Setup

    If the measurement exceeds 4.75 mm, proceed with the mechanical setup described in “Conveyor Edge Clearance Adjustment”. If the measurement is acceptable (less than or equal to 4.75 mm), proceed to “AWA Mechanical Setup”. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 65 SMEMA standard. The following procedure illustrates how to set a clearance of 3.5 mm. The steps are the same when setting other clearances. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 66 Replace the finger clamp and ensure that it is aligned with the board clamps. Place the finger clamp back on top of the linear rail and then align its front edge with the edge of the board clamps. Move Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 67 Ensure that all clamps are straight, parallel and free moving. The distance must not exceed 4.75 mm (SMEMA). (This distance is set to 3.5 mm when the sj5000 is manufactured.) 3.5 mm Clamp Belt Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 68 155 mm 155 mm 72 mm Max Sensor Min Sensor Figure 6-1 Sensor positions Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 69: Awa Setup And Calibration

    From the Tools menu click the Auto Width Adjust folder. Click Calibrate. Open the front access door. Adjust the rails inwards until they can no longer move. (The ball screw housing rubber stops will not allow further movement.) Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 70 Enter the measured values noted above for the Left Min sensor (Left Sensor Width) and the minimum width. In Maximum Width Position, enter 510 mm for a standard single rail system and 216 mm for a standard dual rail system. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 71 When homed the following is displayed: If any errors are encountered during calibration or homing, an error message will be displayed. Exit the AWA function and reset the PLC from the switch plate before attempting the calibration process again. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 72 • To stop the conveyor when moving to a specified width, click Stop to cancel the move operation. If any problems occur when the conveyor is attempting to move, an error message will be displayed. 6-10 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 73 Current Width. This test should be run for all three conveyor step sizes, for both the Jog Out and Jog In buttons. Agilent U1840A Medalist sj5000 Hardware Manual 6-11...

  • Page 74: General Conveyor Checks

    E-Stop button (the sequence is not important). Open the front access door. In Maintenance mode, use the Up and Down buttons in the software to control the movement of the clamps and stops. 6-12 Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 75: Board Sensor Checks

    PCB to set the distance. Move the gantry by hand over the sensor and ensure that the lighting head and gantry do not trigger any of the board sensors. Agilent U1840A Medalist sj5000 Hardware Manual 6-13...
  • Page 76 Input Sensor 00.06 Entry Sensor Rail 1 00.07 In-Position Sensor Rail 1 00.08 Exit Sensor Rail 1 01.05 Entry Sensor Rail 2 01.06 In-Position Sensor Rail 2 01.07 Exit Sensor Rail 2 6-14 Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 77: Awa Conveyor Component Alignment

    In order to achieve smooth operation during stopping and clamping, the stopping and clamping mechanism must be correctly assembled and aligned. Figure 6-2 Clamping mechanism The clamp up and down speed is fixed and not adjustable. N O T E Agilent U1840A Medalist sj5000 Hardware Manual 6-15...

  • Page 78: Clamp Home Sensor Adjustment

    Clamp Home sensor to enable the clamp plate to move further up and provide a firmer clamp. To do so, loosen the sensor screws, push up the sensor slightly and tighten the screws. 6-16 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 79 CAM to overshoot. Repeat the above steps for all three locations on the clamp plate to ensure that they all meet the clamp tolerance requirement. Agilent U1840A Medalist sj5000 Hardware Manual 6-17...

  • Page 80: Conveyor Speed Adjustment

    The speed of the conveyor can be adjusted by turning a potentiometer (POT) on the PLC. The POT is located behind the cover marked Peripheral in the control panel. Tune the conveyor speed by using a screwdriver to turn the potentiometer. 6-18 Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 81: Changing Conveyor Direction

    Then remove the clamp plate. Remove the other clamp plate in the same way. Swap the clamp plates. Place the stopper at the left side as shown. Replace all the screws. Agilent U1840A Medalist sj5000 Hardware Manual 6-19...
  • Page 82 Move the clamp plates up firmly against the top finger clamps and tight all the screws. Flush against top finger clamp Adjust the Clamp Home sensor to ensure the clamps are able to home properly (see “Clamp Home Sensor Adjustment”). 6-20 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 83 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Camera and Lighting Calibration Camera Calibration Lighting Calibration Lens Foreign Body Check 7-17 Agilent Technologies...
  • Page 84 See “Auto-Scaling”. Focusing the Camera Launch the sj5000 software in Engineer mode and load a board. Open the Tools menu by click the Tools button on the main toolbar. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 85 Click on clamps Up in the Maintenance window to clamp the board. Once the board is clamped, minimize the Maintenance window. Set the camera lens aperture to F-stop 5.6 (see “Setting the Lens Aperture”). Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 86 Click Ok on the Focus menu to re-enable the gantry motors. After the camera has been focused correctly, the system scaling must be performed and the lighting calibration should be updated (see “Lighting Calibration”). Figure 7-1 Focus ring on the camera lens Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 87 To set the camera lens aperture to F-stop 5.6, do the following: Unlock the lens aperture. The lock switch is located at the side of the aperture window. Turn the aperture size to 5.6 as shown below. Re-lock the lens aperture. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 88 Click Automatic in the Scaling area. The gantry will start moving in the X and Y directions and locate the fiducial for each position it goes to. This allows the determination of the physical pixel size of the system. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 89 Verify the values for pixel size (19 microns ±1 micron for the sj5000) and field of view in the System Information window. These may be different for certain applications. Click Close and then close the Tools menu. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 90 Hold the camera and loosen the four screws shown below. This allows you to adjust the camera by sliding it up or down in the bracket. Tighten the four screws and the lens locking clamp. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 91 Location: at automatic calibration at specific location The calibration functions and lighting information are accessed from the Lighting Controller window. For a summary of the features, see “The Lighting Controller Window” on page 14. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 92 These values also have to be logged by clicking Log. The camera will then take one image with each bank of LEDs, and puts the results in the file Intensity.log, located in the C:\Cpi\Log folder. 7-10 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 93 Camera and Lighting Calibration When changes have been made to the lighting intensities, you will be prompted to save the new current values. Click Yes to display a summary of the changes made. Click OK. Agilent U1840A Medalist sj5000 Hardware Manual 7-11...
  • Page 94 You will be informed when the calibration is successfully completed. Click OK. The current outputs for each ring before and after calibration are shown. These values area also written to the file LightingController.log. 7-12 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 95 Click Calibrate. Calibration takes place at the current location. When calibration is complete, the new calibrated values are saved and also displayed in the Achieved Targets column in the Lighting Controller window. Agilent U1840A Medalist sj5000 Hardware Manual 7-13...
  • Page 96 This value is factory-set. • Calibrated Means: The gray-level value for the ring after the last lighting calibration. To undo any changes made to the current values, click Undo. 7-14 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 97 Auto Calibration Automatically calibrates the lighting. You must set the location of the calibration plate first. See“Auto Calibration”. Calibrate on Location Automatically calibrate the system with the gray card. See “Calibration on Location”. Agilent U1840A Medalist sj5000 Hardware Manual 7-15...
  • Page 98 After calibration has been performed, and if you confirm that changes will be saved, the list of currents for each ring before and after calibration is saved to this file. Located in C:\cpi\log. LightingConfigurationValues.xml Contains all configuration information pertaining to lighting. 7-16 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 99 If the dirt disappears when the camera is jogged, then the dirt is on the white side of the gray card. Use a lint-free cloth to clean the dirt from the lens or camera. Set the aperture back to F5.6 when finished. Agilent U1840A Medalist sj5000 Hardware Manual 7-17...
  • Page 100 Camera and Lighting Calibration 7-18 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 101 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Camera and Lighting Controller Testing Camera Testing Lighting Controller Testing Agilent Technologies...
  • Page 102 Click Start > Programs > Matrox Imaging > Intellicam > Intellicam. Click the Board icon on the toolbar to display the following dialog box. Under the Solios folder, make sure that the icon next to Solios/CL medium 0 shows an ‘A’ (indicating Active). Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 103 SOLIOS_4M60_10CONTINUOUS.DCF located in the C:\cpi\data folder. Click the Camera tab and click Continuous Safe Grab. The window that appears is the viewing screen. You can see the live image if you turn on the light. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 104 In Windows Explorer, navigate to C:\cpi\plc\terminal and double-click terminal.exe. From the Terminal window, open dalsa.trm. Type in the command line. Check that SYNC Frequency, Internal Exposure Time, Camera Link Mode, and Video Mode are as shown in the following: Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 105 Click MAX CURR 1-4 and check that the feedback is as follows: 1MC4000 2MC4000 3MC4000 4MC4000 Click CURRENT 1-4 and check that the feedback is as follows: 1SC1100 2SC1200 3SC2500 4SC2700 Click LGT ON + TRIG and check that the feedback is ST050TS0. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 106 Click Level 1 to display the Level 2 window: Click MAX CURR 5-8 and check that the feedback is as follows: 5MC4000 6MC4000 7MC4000 8MC4000 Click CURRENT 5-8 and check that the feedback is as follows: 5SC2800 6SC1200 7SC2000 8SC800 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 107 If there is no value in the middle of the each ring, as shown in the example 4000*@R6SC700,0,4000, then this ring is not segmented. If the feedback is 4000*@R6SC700,500,4000, then the ring is segmented. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 108 40FF@2* The red 45a degree ring should turn on and the 60 degree ring turn off. 45b Ring 20FF@0* The green 45b degree ring should turn on and the 45a degree ring turn off. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 109 The next segment (in an anti-clockwise direction) should turn on and the previous segment turn off. As you click the following buttons, the segments should turn on (and off) in sequence. 45a_d S3 7804@3* 45a_d S4 7808@7* 45a_d S5 7810@0* 45a_d S6 7820@1* Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 110 Click off and check that the feedback reads 0000@0*. At this point none of the LEDs should be on. The lighting controller is now fully tested. Close the Terminal window. When prompted to save changes to the terminal settings, click No. 8-10 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 111 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Downloading PLC Programs Downloading Using a USB Cable Downloading Using the Serial Cable Selecting Dual or Single Lane Operation This chapter describes the procedure for downloading PLC programs from a PC to the Medalist sj5000. The procedure applies to both the sj5000 Single Lane and sj5000 Dual Lane.
  • Page 112 Click File > Open to open c:\cpi\data\PLC\sj5000.cxt. Click PLC > Online. The color of the program pane will change from white to gray. If this does not happen, check the cable. Click PLC > Transfer > To PLC. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 113 Do not select Exclude Port (Serial 1/2) of PLC Settings from the transfer target. Click Yes in the dialog boxes that appear. When the Download Successful message appears, click OK. Click Yes to return the PLC to monitor mode. The download is now complete. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 114 Select CP1H for Device Type and click Settings. Then in the Device Type Settings dialog box, select X for CPU Type and click OK. Select Toolbus for Network Type. Click OK. Click PLC > Online. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 115 Click Yes in the dialog boxes that appear. When the Download Successful message appears, click OK. Click Yes to return the PLC to monitor mode. Move PLC dip switch 4 to the off position. The download is now complete. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 116 PLC RESET button on the front of the machine. To revert to single lane operation, move the dip switch back to off, and press the PLC RESET button on the front of the machine. Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 117 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Setting Up Barcode Readers Microscan MS-4 USB Barcode Reader 10-2 Microscan MS-820 Serial Barcode Reader 10-10 Handheld Barcode Reader 10-15 Barcode readers contain laser equipment. Do not stare into the WA RNING beam.
  • Page 118 Browse the Microscan Tool CD and double-click the installation program \Accessories\VCPD\Driver\DPInst.exe. In the dialog boxes that open, click Next, Continue Anyway, and Finish to complete the installation. 10-2 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 119 MS-4 barcode reader. Make sure the MS-4 barcode reader is already connected to the USB port. Launch the Microscan ESP software. Select the barcode reader model (MS-4) and click OK. Agilent U1840A Medalist sj5000 Hardware Manual 10-3...
  • Page 120 This will download the parameters from MS4-1.esp into the barcode reader and save them in the flash ROM permanently. The barcode reader will emit a long beeping sound, and disconnect and reconnect again. This completes the setup file download. 10-4 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 121 Select the COM port for each barcode reader that is connected and click Connect. Click Output Format. When asked whether to synchronize with the reader, click Receive to receive existing data output format into the screen. Agilent U1840A Medalist sj5000 Hardware Manual 10-5...
  • Page 122 ‘1’ for the second barcode reader. Type in the correct number in the Preamble field. Click Send and Save to save the new setting into the barcode readers permanently. 10-6 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 123 The barcode reader will take a continuous shot and decode the barcode. Adjust the barcode reader until it achieves a good reading (Percent Decode > 90%). Fix the barcode reader position and click Stop to finish the test. Agilent U1840A Medalist sj5000 Hardware Manual 10-7...
  • Page 124 (the string that the sj5000 will send to the barcode readers when it wants them to attempt to read a barcode). Launch the sj5000 software. From the Tools menu, click the Barcodes folder. 10-8 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 125 Read Trigger field. For the Microscan USB barcode readers, the default string is <+> If you need to remove a COM port, select it from the Serial Port list and click the – button. Agilent U1840A Medalist sj5000 Hardware Manual 10-9...
  • Page 126 Ensure COM port 4 is selected and click Start. Click App Mode. Click File > Open to open the setup file Single 820.esp. Click Send/Recv > Send to Reader > Send and Save. 10-10 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 127 Stop Bits Click Read and scan a barcode with the barcode reader. The barcode text should be displayed. Place a board in the sj5000 and scan a barcode. The barcode text should be displayed. Agilent U1840A Medalist sj5000 Hardware Manual 10-11...
  • Page 128 When prompted to connect to the barcode reader, click Yes. Ensure COM port 4 is selected and click Start. Click App Mode. Click File > Open to open the setup file 820DL00.esp. Click Send/Recv > Send to Reader > Send and Save. 10-12 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 129 01 prefix. Note that it will be displayed only when the master barcode reader times out. Close the ESP software and launch the sj5000 software. Agilent U1840A Medalist sj5000 Hardware Manual 10-13...
  • Page 130 Scan a barcode with the master barcode reader. The barcode text should be displayed with a 00 prefix. Do the same with the slave barcode reader. The barcode text should be displayed with a 01 prefix. 10-14 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 131 Once the installation is completed, connect the blue converter cable to a free USB port on the PC. Open the file c:\cpi\data\config.txt and check that it contains the following line: Barcode 1 0 1 Agilent U1840A Medalist sj5000 Hardware Manual 10-15...
  • Page 132 Double-click the Barcode folder and then click Intermec. Ensure that the Dword named Lines shows the value 2 in the Data column, and the Dword named Serial Port shows the same number in the Data column as the serial port 10-16 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 133 • Scan the barcodes Restore Defaults, RS232, and English from the manual with the reader. After each scan the reader should emit two audible beeps. • Next scan Code 39. When Code 39 is scanned the reader should only beep once. Agilent U1840A Medalist sj5000 Hardware Manual 10-17...
  • Page 134 Setting Up Barcode Readers 10-18 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 135 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Troubleshooting Error Messages 11-2 Troubleshooting the Software 11-3 Troubleshooting the System Power 11-6 Troubleshooting the 24 V Supply 11-6 Troubleshooting the Conveyor 11-7 Troubleshooting the Camera 11-12 Troubleshooting the Lighting Controller...

  • Page 136: Error Messages

    • The communication of the reader barcode can be verified using the sj5000 software (from the Tools menu click the Barcodes folder), HyperTerminal or the manufacturer’s software. Agilent recommends Microscan barcode readers with ESP software. 11-2 Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 137: Troubleshooting The Software

    • In both cases always send the log files, a board package and a snapshot of the system to Agilent Support. Please include as much detail as you can (including screen captures if possible) to help us re-create the problem. Agilent U1840A Medalist sj5000 Hardware Manual 11-3...
  • Page 138 • To solve this, select the XY Table folder from the Tools menu and click Set Limits. The gantry will then re-learn its limits. • Also check the XY table acceleration settings. 11-4 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 139 • Open the Config.txt file located in the c:\cpi\data folder and look for the line Image_save 52 1000 1000000 –1 1. Change 1000000 to 2000000. This will increase the image size and solve the problem. Agilent U1840A Medalist sj5000 Hardware Manual 11-5...

  • Page 140: Troubleshooting The System Power

    (the latter solution is not as good a test as the former). • Check that MCB Q2 is on. • Check the input ac voltage for the PS1. 11-6 Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 141: Troubleshooting The Conveyor

    INSP (inspect). • The In-Position sensor is not being flagged as the board passes through the sj5000. This can be verified at the PLC module or by manually flagging the position sensor. Agilent U1840A Medalist sj5000 Hardware Manual 11-7...
  • Page 142 XBM3 and XBM4 are not loose, and that the cable connections at the motors are not loose or damaged. • If necessary, replace the cables. Clamp motor continuously rotates • Reset the clamp home sensor. 11-8 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 143 PLC. • If SMEMA is used, ensure that a Not Busy (PLC input 0.01) signal is sent from the downstream machine. • Check that P404 (stepper driver) is working. Agilent U1840A Medalist sj5000 Hardware Manual 11-9...
  • Page 144 • Check the power to P404; look for indicator lights. The middle and top LEDs should be green or orange. The LEDs should not be red. • Check that KA1 (on the single rail) is on to energize all motors. 11-10 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 145 • Ensure that when the AWA software is executing the aligning operation, the relay KA2 is activated so as to allow the right side motor to be moved. • Check the cabling of the motors. Agilent U1840A Medalist sj5000 Hardware Manual 11-11...

  • Page 146: Troubleshooting The Camera

    • Check that the green LED of the camera is on when the PC is • Check for 12 V DC between pins 4 and 16 on the cable (p/n 5186-6324) connected to the lighting controller. 11-12 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 147 Lighting Controller window. If a burned out LED is noted during maintenance procedures contact Agilent Support immediately. • The camera aperture may have been changed. Reset it to F5.6 (see “Setting the Lens Aperture”). Agilent U1840A Medalist sj5000 Hardware Manual 11-13...
  • Page 148 • When fiducial 1 is too close to the maximum or minimum limits of the XY gantry inspection range, auto-scale cannot be completed. Try auto-scaling on a different fiducial which is not close to the stage limits. 11-14 Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 149: Troubleshooting The Lighting Controller

    Check that the lighting controller is enabled in the Windows registry. Click Start > Run, type in the command line and click regedit Go to HKEY_LOCAL_MACHINE/SOFTWARE/MV Technology/GS-1/LightingController. Double-click Enabled. in the Value data field and click OK. Type Agilent U1840A Medalist sj5000 Hardware Manual 11-15...

  • Page 150: Troubleshooting The Lighting Tower

    Press the space bar again to deactivate. Check that the PLC is operating. Check that the connector is intact and undamaged. Check the LEDs. Check the wiring. 11-16 Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 151: Troubleshooting The Pc And Monitor

    • Check that the monitor is connected and switched on. • Check that MCB Q5 is on. • Check that the cables are properly connected. • If UPS is used, make sure that it is switched on. Agilent U1840A Medalist sj5000 Hardware Manual 11-17...

  • Page 152: Troubleshooting The Safety Relay

    • If the emergency stop is on and there is no message on the monitor, check PLC input 00.02. Check that the LED on the PLC is on. If the LED is not on, reset the PLC. 11-18 Agilent U1840A Medalist sj5000 Hardware Manual...

  • Page 153: Troubleshooting The Xy Table

    • No light on encoder head • No power on Kollmorgen drives • Gantry makes strange noise • Flashing c1 on the drives • Flashing r4 (or r5 or r6) on the drives Agilent U1840A Medalist sj5000 Hardware Manual 11-19...
  • Page 154 Q7, Q8, and Q9 (for Z-axis, if used) are switched on. These are the circuit breakers for the gantry. Check that both the two Kollmorgen drives (also located on the control panel) have a 24 V supply going to them. 11-20 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 155 C3 on the Kollmorgen drive. This connector relays the machine IO information (such as positive and negative limits) for the axis. Both drives should have this connector. For the wiring, refer to the Electrical Drawing document. Agilent U1840A Medalist sj5000 Hardware Manual 11-21...
  • Page 156 At the back of the PC, check that a SyncNet cable (p/n 5186-6319) is correctly connected to the top LAN-type connector on the motion controller card as shown below. Cable 5186-6319 connected to top LAN-type connector 11-22 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 157 There should be an amber light at the top and a green light at the bottom of each connector as shown above. When all the hardware has been checked and found to be working correctly, check the software. Agilent U1840A Medalist sj5000 Hardware Manual 11-23...
  • Page 158 Download Parameters to MEI Card and Drives Make sure all hardware is checked and present before performing the following procedure. In Windows Explorer, locate the folder c:\cpi\data\mei and check that the following files are present: 11-24 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 159 Type the following at the command line and press Enter: cd \cpi\data\mei\tools and press Enter: Type reset To download the parameters to the X axis, type the following and press Enter: cddriveconfig -download -node 0 -file c:\cpi\ data\mei\x.txt Agilent U1840A Medalist sj5000 Hardware Manual 11-25...
  • Page 160 C:\MEI\MOCON in Windows Explorer and double-click MC_XMP_NT.EXE. If necessary, click the M button on the toolbar to open the Motor Summary window. On the Config tab, click the Save to Flash buttons. 11-26 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 161 In the configuration window that appears, select the Controller tab. Then click Controller 0 and click Add All Sub-Objects. Click OK. You should see the following. Click OK. Click OK in the warning message window. Agilent U1840A Medalist sj5000 Hardware Manual 11-27...
  • Page 162 F - Filter Summary A - Axis Summary M - Motor Summary Click the M button on the toolbar. On the Controller tab of the configuration window, click Controller 0 and click OK. 11-28 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 163 On the MoCon toolbar, click the A button. On the Axis tab, make sure both Axis 0, Controller 0 and Axis 1, Controller 0 appear in the Object List. If not, select them Agilent U1840A Medalist sj5000 Hardware Manual 11-29...
  • Page 164 As the X axis is moved toward the front of the system, the numbers highlighted above should increase. • As the Y axis (Axis 1 in MoCon) is moved to the right, the numbers highlighted above should decrease. 11-30 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 165 (6000 x 1 um) On the MoCon toolbar, click the F button. On the Filter tab, make sure both Filter 0, Controller 0 and Filter 1, Controller 0 appear in the Object List. Click OK. Agilent U1840A Medalist sj5000 Hardware Manual 11-31...
  • Page 166 On the MS tab, make sure both MS 0, Controller 0 and MS 1, Controller 0 appear in the Object List. Click OK. In the MS Summary window, select the Actions tab. Click the Clear Fault button for both the X and Y axes, and check 11-32 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 167 If you see the following window instead, the grayed out MS1 column indicates that MS0 is controlling both axes. The axes should be controlled separately; refer to “Mapping the Axes” for instructions on how to achieve this. Agilent U1840A Medalist sj5000 Hardware Manual 11-33...
  • Page 168 Select the Reversed option for Encoder Phase as shown below. Select the Enabled option for Amp Enable, for both the X and Y axes. Amp Enable in the bottom pane should show Enabled for both axes. 11-34 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 169 Go to the MS Summary window. On the Actions tab click the Move to Further button. The axis should move in a positive direction. Click Move to Further again and the axis should move back. Agilent U1840A Medalist sj5000 Hardware Manual 11-35...
  • Page 170 MoCon window. Mapping the Axes On the MoCon toolbar, click the Object Controller button (to the left of the C button). Open the Controller 0 folder, then the Motion Supervisors and Axes subfolders. 11-36 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 171 Select the axis and drag and drop it into MS 1, Controller 0. Click Yes to confirm. When this is completed, go to the Motor Summary window. On the Config tab, click the Save to Flash buttons. Agilent U1840A Medalist sj5000 Hardware Manual 11-37...
  • Page 172 If there is a trend toward one side, or the points are arranged in some symmetrical pattern, it is probably because the machine was not leveled correctly. 11-38 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 173 • First, press an E-Stop button, open the front access door and manually move the X and Y axes to the middle of the machine. • Close the front access door, reset the E-Stop circuit and try to home the gantry. Agilent U1840A Medalist sj5000 Hardware Manual 11-39...
  • Page 174 Note that there are two cables from the drive to the encoder head. Either could be faulty, so further investigation is needed to locate the problem. This requires a spare encoder head and cables. 11-40 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 175 PFB exceeded PMAX with PLIM = 1. Negative Over Travel Fault PFB exceeded PMIN with PLIM = 1. Numeric Position Deviation Internal fault. Excessive Position Deviation PE > PEMAX. Communication Interface A communications fault has occurred. Agilent U1840A Medalist sj5000 Hardware Manual 11-41...
  • Page 176 Troubleshooting 11-42 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 177 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Maintenance Overview 12-2 Weekly Maintenance 12-3 Monthly Maintenance 12-6 Quarterly Maintenance 12-8 Yearly Maintenance 12-9 Agilent Technologies 12-1...
  • Page 178 Only use lithium based grease. The recommended lubricants are: • Dow Corning’s Molykote 44 • AFB grease – multi purpose grease from the manufacturer THK Japan 12-2 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 179 100 mm and measure both sides of the conveyor to ensure that the calibration is good. • Power down the machine and switch off the XY stage at the controller. Figure 12-1 XY gantry Agilent U1840A Medalist sj5000 Hardware Manual 12-3...
  • Page 180 NEVER clean the conveyor with a compressed air stream. It may cause N O T E dirt or other particles to get lodged in the motor shaft. Use a vacuum cleaner to remove loose dust or dirt. NEVER disassemble the motors. 12-4 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 181 Maintenance Figure 12-2 Sensors on the conveyor Agilent U1840A Medalist sj5000 Hardware Manual 12-5...
  • Page 182 • Check that the cables going to the PC are tight. • Check all connections on the lighting controller, terminals and PLC modules. • Check all cables on the lighting head and XY table and ensure that none are loose or damaged. 12-6 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 183 • Ensure that all conveyor bearings are free running and that belt tension is tight. • Ensure that the conveyor belts are not twisted on either rail. Agilent U1840A Medalist sj5000 Hardware Manual 12-7...
  • Page 184 • Using a grease gun with a grease nipple (type UU), lubricate the four bearing trucks on each gantry axis. Failure to lubricate the stage at quarterly intervals may cause WA RNING damage to the rails and invalidate all warranties. 12-8 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 185 (cable #1) and earth (refer to the Electrical Drawing document). There should be a reading of > 1 Mohm. Check between N (cable #2) and earth. It should have the same reading. Reconnect all cables after the insulation test. Agilent U1840A Medalist sj5000 Hardware Manual 12-9...
  • Page 186 Make sure all connections are intact and securely fitted. • Check all mounting screws and hardware on the machine. • Systematically check all nuts, bolts and screws on rails, lifting mechanism, bearings and mountings for all hardware. 12-10 Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 187 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual System Specifications Software specifications Hardware specifications Supply facilities specifications Physical dimensions Note that the system specifications may change during the product life of the Medalist sj5000. Any changes will be covered in subsequent revisions of this manual.
  • Page 188 X Motor Type: LC-50-100 Y Motor Type: LC-50-200 Board Sizes Minimum: 50 mm x 50 mm Maximum: 510 mm x 510 mm Board Clearance Top side 41 mm Bottom side 50 mm Minimum edge clearance 3.5 mm Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 189 Table A-4 Physical dimensions Item Specification Footprint 1000 mm x 1250 mm without keyboard and monitor support arm Height Approximately 2070 mm including light tower Approximately 1550 mm excluding light tower Weight Approximately 750 kg Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 190 System Specifications Agilent U1840A Medalist sj5000 Hardware Manual...
  • Page 191 Agilent U1840A Medalist sj5000 Automated Optical Inspection System Hardware Manual Reference Documents The following reference documents are provided with the Medalist sj5000: • Site Preparation Manual • Operator Manual • Electrical Drawing Agilent Technologies...
  • Page 192 Reference Documents Agilent U1840A Medalist sj5000 Hardware Manual...

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