Bearing Shells - Installation Position - Volkswagen CJDA Workshop Manual

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Industriemotoren - Industrial Engines 2009 ▶
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
– Mark cylinder allocation of conrod.
– Lightly clamp the conrod in a vice using aluminium vice
clamps, as shown in the illustration.
Note
◆ To prevent damage to the conrod, only clamp conrod in light-
ly.
◆ Conrod is clamped below the dashed line.
– Unscrew the two bolts -arrows- approx. 5 turns.
– Using a plastic hammer, carefully knock against conrod
bearing cap in -direction of arrow- until it is loose.
4.3

Bearing shells - installation position

Bearing shell -1- with oil hole -arrow- for conrod.
Bearing shell -2- without oil hole for conrod bearing cap.
– Position bearing shells in centre of conrod and conrod bear-
ing cap when fitting.
Dimension -a- must be identical on both sides.
186 Repair Group 13 - Crankshaft group