Volkswagen CPYA VW Forklift Engine Manuals

Manuals and User Guides for Volkswagen CPYA VW Forklift Engine. We have 1 Volkswagen CPYA VW Forklift Engine manual available for free PDF download: Workshop Manual

Volkswagen CPYA Workshop Manual (553 pages)

Industrial Engine

Brand: Volkswagen | Category: Engine | Size: 7.21 MB

Table of Contents
3
Technical Data

17
- Description of Symbols
  
  17
- Important Notes for Repair Work on the Engine
  
  17
  - General Safety Notes
    19
- Technical Data
  
  21
  - Engine Number/Engine Code
    21
  - Engine Data
    22
- Service Work
  
  26
- Warranty
  
  35
  - Repair Work - Important Information
    35
  - Warranty Terms
    35
Vehicle Self-Diagnosis

38
List of Fault Codes

44
- Fault Code: 00022/P0016
  46
- Fault Code: 00257/P0101
  50
- Fault Code: 04110/P100E
  80
- Fault Code: 08320/P2080
  86
- Fault Code: 13256/P33C8
  103
- Fault Code: 49153/U0001
  104
Final Control Diagnosis

105
- Performing Final Control Diagnosis
  105
Measured Value Blocks, Engine Codes CJDA, CJDD

109
Measured Value Blocks, Engine Codes CPYA, CPYB, CPYC, CPYD, CPYE, CPYF

125
- Cpyg
  125
- Safety Precautions
  126
- Reading Measured Value Block
  126
Removing and Installing Engine

149
Cylinder Head, Valve Gear

205
- Cylinder Head
  
  205
- Repairing Valve Gear
  
  243
  - Assembly Overview - Valve Gear
    244
  - Valves
    245
  - Valve Dimensions
    245
  - Checking Valve Guides
    245
  - Renewing Valve Stem Seals
    246
  - Removing and Installing Camshaft
    249
  - Removing
    250
  - Installing
    251
  - Removing and Installing Camshaft Oil Seal
    255
  - Engines up to
    256
  - Engines as of
    258
Lubrication

260
Cooling

292
Fuel Supply System

314
Checking Components and Functions

330
- Checking Supplementary Fuel Pump -V393- (Inline Electronic Fuel Pump)
  330
- Checking Accelerator Pedal Position Sender -G79-, if Fitted
  332
Turbocharging/Supercharging

335
Charge Air System with Turbocharger

335
- Safety Precautions When Working on Charge Air System with Turbocharger
  336
- Rules for Cleanliness
  336
- Assembly Overview - Turbocharger with Attachments
  337
- Engine Codes CJDA, CJDD
  338
- Engine Codes CPYA, CPYB, CPYC, CPYD, CPYE
  340
- Removing and Installing Turbocharger
  342
- Removing
  343
- Installing
  345
Checking Charge Air System

346
Checking Components and Functions

356
Mixture Preparation - Injection

366
Repairing Diesel Direct Injection System

366
- Instructions for Working on Fuel System
  367
- To Avoid any Risk of Injuries to Persons And/Or the Destruction of the Injection and Glow Plug System, the Following Must be Noted
  369

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Volkswagen CPYA VW Forklift Engine Manuals

Volkswagen CPYA Workshop Manual (553 pages)

Table of Contents

Technical Data

Description of Symbols

Important Notes for Repair Work on the Engine

Technical Data

Service Work

Warranty

Vehicle Self-Diagnosis

Event Memory

List of Fault Codes

Final Control Diagnosis

Measured Value Blocks, Engine Codes CJDA, CJDD

Measured Value Blocks, Engine Codes CPYA, CPYB, CPYC, CPYD, CPYE, CPYF

Removing and Installing Engine

Crankshaft Group

Dismantling and Assembling Engine

Removing and Installing Sealing Flange and Flywheel

Removing and Installing Crankshaft

Dismantling and Assembling Pistons and Conrods

Cylinder Head, Valve Gear

Cylinder Head

Repairing Valve Gear

Lubrication

Engine Oil

Parts of Lubrication System

Oil Filter Bracket, Oil Cooler and Oil Pressure Switch

Cooling

Removing and Installing Parts of Cooling System

Fuel Supply System

Removing and Installing Parts of Fuel Supply System

Checking Components and Functions

Turbocharging/Supercharging

Charge Air System with Turbocharger

Checking Charge Air System

Checking Components and Functions

Mixture Preparation - Injection

Repairing Diesel Direct Injection System

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