Volkswagen CJDA Workshop Manual page 327

– Moisten new seal -1- with diesel and insert seal into upper
part of fuel filter -arrows-.
– Insert upper part of fuel filter with seal correctly onto lower
part of fuel filter and press on evenly until the upper part of
fuel filter seats completely.
Caution
Do "NOT" tighten the bolts for the upper part until it is fully
in contact with the lower part.
– Screw all bolts into lower part of fuel filter, and tighten them
by hand.
– Then, tighten bolts to specified torque of 5 Nm in sequence
shown illustration.
This procedure prevents the seal from being damaged.
Bleeding fuel system
Procedure:
Note
◆ If there is any air left in the fuel system, the engine may
switch to the backup mode ('emergency running' mode) dur-
ing the road test. Switch off the engine and clear the event
memory.
◆ For technical reasons it is possible that several cross refer-
ences are not directed to the correct chapter. In this case se-
lect the procedure manually in the information.
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
1 Removing and installing parts of fuel supply system
Industriemotoren - Industrial Engines 2009 ▶
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