Volkswagen CJDA Workshop Manual page 498

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Industriemotoren - Industrial Engines 2009 ▶
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
2.5.2 Removing and installing poly V-belt pulley
with freewheel, Bosch
Special tools and workshop equipment required
◆ Torque wrench (40...200 Nm) -V.A.G 1332-
◆ Adapter -3400-
⇒ P age
Removing 482.
⇒ P age
Installing 482.
Removing
– Remove alternator -C-
– Clamp alternator in a vice at mounting points.
– Remove protective cap from poly V-belt pulley with free-
wheel.
– Insert adapter -3400- with 17 mm ring spanner in poly V-belt
pulley (with freewheel) on alternator.
– Insert a M10 multi-point bit -1- into alternator shaft.
– Loosen threaded connection by turning clockwise. Counter-
hold with ring spanner when doing this.
– Hold poly V-belt pulley with freewheel by hand. Turn drive
shaft of alternator until poly V-belt pulley with freewheel can
be removed.
Installing
Installation is carried out in the reverse order. When installing,
note the following:
– First, screw poly V-belt pulley with freewheel to stop onto
drive shaft of alternator by hand.
The torque wrench must be modified for assembly of poly V-belt
with freewheel as follows:
482 Repair Group 27 - Starter, current supply, CCS
⇒ P age
475.