Assembly Overview - Toothed Belt Drive, Engine Codes Cpya, Cpyb, Cpyc, Cpye, With Crankshaft Seal - Volkswagen CJDA Workshop Manual

Industrial engine
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1.9
Assembly overview - toothed belt drive, engine codes CPYA, CPYB,
CPYC, CPYE, with crankshaft seal
1 - Toothed belt
q Mark direction of ro-
tation before remov-
ing.
q Check for wear
q Do not kink
q Removing, installing
and tensioning
⇒  P age
210.
2 - Crankshaft toothed
belt pulley
3 - 20 Nm
4 - Idler pulley
1
5 - 20 Nm +
/
turn (45°)
8
further
q Renew
6 - Tensioning roller
q If fitted, remove en-
gine bracket to re-
move and install
1
7 - 20 Nm +
/
turn (45°)
8
further
q Renew
8 - Camshaft pulley
9 - 25 Nm
10 - 100 Nm
11 - Hub
q Use counterhold
tool -T10051- to
loosen and tighten.
q To remove, use puller -T10052-.
q Removing and installing
12 - Rear toothed belt guard
1
13 - 20 Nm +
/
turn (45°) further
8
14 - 10 Nm
q Renew
15 - Toothed belt guard centre part
16 - Idler pulley
1
17 - 50 Nm +
/
turn (90°) further
4
q Renew
18 - Stud
19 - Hub
q Use counterhold tool -T10051- to loosen and tighten.
q To remove, use puller -T40064-.
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
⇒  P age 138
Removing and installing camshafts.
Industriemotoren - Industrial Engines 2009 ▶
1 Dismantling and assembling engine
3
149

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