Installing - Volkswagen CJDA Workshop Manual

– Unscrew bolts -arrows- and remove heat shield.
– Remove nuts -arrows-.
– Remove turbocharger together with exhaust manifold from
cylinder head and turn so that the intake side is facing down-
wards. Remove turbocharger together with exhaust manifold
downwards.

1.4.2 Installing

– Installation of turbocharger is carried out in the reverse se-
quence.
Caution
Before installing, check whether decoupling element of oil
return line is bent and thus stretched. If this is the case, mi-
cro cracks can have formed and may cause leakage. If nec-
essary, renew oil return line of turbocharger before instal-
ling.
Note
◆ Renew seals and gaskets.
◆ Renew self-locking nuts.
◆ Before installing the oil supply line, fill turbocharger with en-
gine oil through connecting piece to prevent a dry start up.
◆ Fit heat shield sleeves in the same place when installing tur-
bocharger.
◆ Fit turbocharger with pressure side facing upwards.
◆ Position connecting hose of charge air pipe before bolting on
turbocharger.
◆ Note installation position of exhaust temperature sender 1
-G235- exhaust gas temperature sender ahead of turbo-
⇒ P age
charger) 321.
◆ Renew banjo bolt for turbocharger support and O-rings for
oil return line.
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
Industriemotoren - Industrial Engines 2009 ▶
1 Charge air system with turbocharger
3
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