Volkswagen CJDA Workshop Manual page 501

– Insert TORX key -V.A.G 1603/1- in alternator shaft.
– Loosen threaded connection by turning clockwise. Counter-
hold with ring spanner when doing this.
– Hold poly V-belt pulley with freewheel by hand. Turn drive
shaft of alternator until poly V-belt pulley with freewheel can
be removed.
Installing
Installation is carried out in the reverse order. When installing,
note the following:
– First, screw poly V-belt pulley with freewheel to stop onto
drive shaft of alternator by hand.
The torque wrench must be modified for assembly of poly V-belt
with freewheel as follows:
– Release socket drive -1- and pull off grip -2-.
– Turn grip -2- of torque wrench through 180 degrees, and re-
insert socket.
– Set direction of rotation of torque wrench to anti-clockwise
on socket drive.
– Insert TORX key -V.A.G 1603/1- in alternator shaft.
– Counterhold using adapter -3400- and 17 mm ring spanner.
– Tighten poly V-belt with freewheel by turning drive shaft of
alternator anti-clockwise using torque wrench -V.A.G 1332-.
– Tighten threaded connection of poly V-belt pulley on alterna-
tor shaft to 80 Nm.
– Install alternator -C-
2.6 Checking operation of freewheel clutch
Note
On alternators 05.99 ► the poly V-belt pulley with freewheel is
the same on all alternators in use.
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
⇒ P age
475.
Industriemotoren - Industrial Engines 2009 ▶
3
2 Alternator -C- 485