Volkswagen CJDA Workshop Manual page 247

– Screw adapter -VAS 5161/11- hand-tight into glow plug hole
of relevant cylinder.
– Insert drift -VAS 5161/3- into guide plate and knock valve
cotters loose using a plastic hammer.
– Screw engaging fork -VAS 5161/5- with snap-in device
-VAS 5161/6- into guide plate.
– Slide knurled spacer ring -VAS 5161/23-1- onto assembly
cartridge -VAS 5161/8-.
– Connect adapter -VAS 5161/11- to compressed air line using
a commercially available connection piece, and apply con-
stant air pressure.
● Minimum pressure: 6 bar
– Attach pressure fork -VAS 5161/2- to snap-in device and
push assembly cartridge down.
– At the same time, turn knurled screw of assembly cartridge
clockwise until tips engage in valve cotters.
– Move knurled screw back and forth lightly to press apart
valve cotters and capture them in the assembly piece.
– Release pressure fork.
– Take out assembly cartridge with knurled spacer ring, valve
plate and valve spring.
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
Industriemotoren - Industrial Engines 2009 ▶
2 Repairing valve gear
3
231