Volkswagen CJDA Workshop Manual page 240

3
Industriemotoren - Industrial Engines 2009 ▶
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
– Unscrew securing bolt -arrow- for toothed belt guard.
– Unscrew securing nut of toothed belt tensioning roller.
– Disconnect connector for Hall sender -G40- -centre-.
– Maintain sequence when loosening cylinder head bolts.
Note
◆ A second mechanic is required for the removal of the cylin-
der head.
◆ The toothed belt tensioning roller is pulled off the stud when
the cylinder head is lifted out.
◆ The oil return line of the turbocharger is pulled out of the
support when the cylinder head is lifted out.
◆ The cylinder head must be guided carefully to prevent dam-
age.
– Guide cylinder head out of toothed belt guard. Prevent tooth-
ed belt tensioning roller from falling down.
– Place cylinder head down taking care not to bend oil return
line. If necessary, place a piece of wood under exhaust
manifold.
224
Repair Group 15 - Cylinder head, valve gear