User Manuals: Volkswagen FOX 2004 Compact Car

Manuals and User Guides for Volkswagen FOX 2004 Compact Car. We have 3 Volkswagen FOX 2004 Compact Car manuals available for free PDF download: Maintenance Manual, Workshop Manual, Service Manual

Volkswagen FOX 2004 Maintenance Manual (135 pages)

Brand: Volkswagen | Category: Automobile | Size: 4 MB

Maintenance
2
Table of Contents
3
Engine Overview
5
Service Plans
9
Service Table
10
Engines - Decided on Week 43 of 2009, Replacing the Previous Interval of 10,000 Km or
16
Service Intervals
18
Delivery Inspection
20
Oil Change Service - (Models ►2004 and 2005 ► 2008) (Only for Brazil)
21
Inspection Service - (Models ►2004 and 2005 ► 2008) (Only for Brazil)
23
Oil Change Service (2009 and 2010 Models) (Only for Brazil)
26
Oil Change Service - Only for 5,000 Km or 6 Months (Model 2010) (Only for Brazil)
27
Preventative Maintenance (2009 and 2010 Models) (Only for Brazil)
28
Oil Change Service (2011 Models) (Only for Brazil)
30
Oil Change Service (2014► Models) (Only for Brazil)
32
Preventative Maintenance (2011► Model) (Only for Brazil)
33
Service Table - (Models 2009 and 2010) 10,000 Km or 6 Months
35
Months) (Only for Brazil)
35
Service Tables - (2012►2013 Models) 10,000 Km or 6 Months (Only for Brazil)
54
Bluemotion)
57
Bluemotion)
60
Oil Change Service (Except for Brazil)
63
Intermediary Service - ►2010 Models (Europe) and 2009► Models (Only for LAM)
64
Intermediary Service - 2011► Models (Only for Europe)
66
Inspection Service (Except for Brazil)
68
Supplementary Services Based on Time Elapsed And/Or Mileage (Except for Brazil)
73
Lifting the Vehicle with a Workshop Lift and Jack
77
Service Seal: Write down the Date of the Next Service (Including Brake Fluid Change) and Attach Label to the Left Side of the Dashboard
78
Self-Diagnosis: Refer to the Fault Memory of All Systems
79
Vehicle Identification Data
81
Vehicle Identification Number"Vin"- Location
81
Identification Plate
83
Engine Oils
84
Identification Letters and Engine Number
84
Push Starting (Pushing the Vehicle to Start)/Towing
84
Clock (if Available): Set Correct Time
86
Maintenance Interval Indicator: Reset
87
Sun Roof: Check and Lubricate
88
Spare Wheel Torque Reaction Support (Only Crossfox): Lubricate
88
Fire Extinguisher: Check Fastening and Load (Remove the Plastic Protection)
89
Automatic Window Closing (if Available): Program
90
Wheel Fastening Screws: Retighten Based on Specified Torque
90
Wheel Bolts
90
Battery: Manually Check the Firm Seating of the Pole Bornes
91
Battery: Check with a Battery Testing Apparatus
93
Engine Oil: Complete the Level (Only for Vehicles Manufactured Within the Last 5 Months)
94
Radio: Activate Anti-Theft Code
95
Transportation Safety: Remove the Blocking Locks from the Front Springs
95
Airbag: Check for External Damages
96
Driver's Airbag
96
Front Passenger's Airbag
96
Window Washer (Rear Window/Windscreen): Refill the Reservoir and Regulate the Ejectors' Water Jet
97
Windscreen/Rear Window Wipers: Check the Working Order, Adjust the Resting Po- Sition and the Sweep of the Wiper Arms
99
Tires (Including Spare Tire): Check Conditions and Pressure
99
Tire Pressure Table
102
Air Cleaner: Clean Case and Change Filter Element
104
Engine Oil and Oil Draining Plug and Plug Sealing Ring: Replace
104
Engine Oil Filter: Replace
108
Engine and Engine Compartment Components: Perform Visual Inspection Regarding Leaks and
108
Damages
108
Dust and Pollen Filter: Clean the Body and Replace Air Filter Element (Only in Vehicles Equipped with Air Conditioning)
108
Poly-V Belt: Check Conditions
108
Elastic Poly-V Belt: Replace
109
Coolant Pump Toothed Belt: Replace
109
Toothed Belt Tensioner and Camshaft Toothed Belt: Replace
109
Gearbox and Joint Bellows: Check for Leaks and Damages
109
Manual Gearbox: Check the Oil Level
109
Brake System: Check Visually for Damages and Leaks
110
Brake Discs and Pads: Check Thickness
111
Steering Wheel Bars: Check the Swivel Joint Gaps, Mounting and State of the Protection
117
Bellows
117
Timing Belt and Tensioning Pulley: Replace
117
Wheel Bearing Cones: Adjust
117
Axle Articulations: Check the Sealing Bellows for Damage and Leaks
119
Cooling System: Check the Level and Top off if Necessary
120
Mixture Ratio
122
Spark Plugs: Replace
122
Power Steering: Check the Oil Level
122
Electric Power Steering: Check Oil Level (European Market Only)
123
Dust and Pollen Filter: Replace the Air Filter Element
123
Cold Start Reservoir Filter: Replace
124
Timing Belt: Check Conditions and Tension
124
Coolant Pump Toothed Belt: Check
125
Brake Fluid: Replace
126
Brake System: Check the Level and Top off if Necessary
129
Fuel Filter: Replace
130
Headlights: Regulate the Beam
130
Adjust the Headlights
132
Perform a Test Run
132
Additional Tasks Due to Country Legislation
133
Glossary
133

Volkswagen FOX 2004 Workshop Manual (128 pages)

3 - Cyl. diesel engine

Brand: Volkswagen | Category: Engine | Size: 4 MB

Table of Contents
3
Technical Data

5
- Engine Number
  5
- Engine Features
  5
Cylinders, Engine Block, Support, Cover

6
Crankshaft, Pistons

13
Cylinder Head, Valve Control Mechanism

41
- Cylinder Head - Remove and Install
  41
- Timing Belt - Remove and Install, Adjust
  45
- Cylinder Head - Remove and Install
  50
- Compression - Check
  53
- Valve Command - Repair
  55
- Valve Seats - Rework
  57
- Valve Guides - Check
  59
- Valve Stem Seal - Replace
  60
- Camshaft - Remove and Install
  62
Lubrication System

65
Cooling System

76
Supply System - Fuel Tank, Fuel Pump

88
Supply System - Mechanical Injection (Diesel)

110
- Maintaining the Direct Injection Diesel System
  110
- Installation Locations - Overview
  110
- Safety Measures
  111
- Cleanliness Rules
  111
- Intake Manifold Valve - Repair
  112
- Injectors - Repair
  113
- Sealing Ring for Injectors - Remove and Install
  113
- Injectors - Remove and Install
  116
- Engine Command Unit
  119
- Engine Command Unit - Remove and Install
  119
- Querying and Erasing Fault Memory of the Engine Command Unit
  119
- Adjusting Functions and Components
  120
Exhaust System

122
Chamber Pre-Heating System

126
- Chamber Pre-Heating System - Check
  126
- Checking Heating Plugs
  127

Volkswagen FOX 2004 Service Manual (126 pages)

FOX 2004

Brand: Volkswagen | Category: Automobile | Size: 2 MB

Table of Contents
3
1 Engine Overview

5
2 Service Plans

7
3 General Remarks

26
4 Service Descriptions

37
5 Additional Tasks Due to Country Legislation

103
- Exhaust Gas Test
  103
- Glossary
  124

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User Manuals: Volkswagen FOX 2004 Compact Car

Volkswagen FOX 2004 Maintenance Manual (135 pages)

Table of Contents

Volkswagen FOX 2004 Workshop Manual (128 pages)

Table of Contents

Technical Data

Cylinders, Engine Block, Support, Cover

Crankshaft, Pistons

Cylinder Head, Valve Control Mechanism

Lubrication System

Cooling System

Supply System - Fuel Tank, Fuel Pump

Supply System - Mechanical Injection (Diesel)

Exhaust System

Chamber Pre-Heating System

Volkswagen FOX 2004 Service Manual (126 pages)

Table of Contents

1 Engine Overview

2 Service Plans

3 General Remarks

4 Service Descriptions

5 Additional Tasks Due to Country Legislation

Related Products

Volkswagen Categories