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Volkswagen Manuals
Engine
Taro 1989
Workshop manual
Volkswagen Taro 1989 Workshop Manual
1.8 and 2.2 l carburetor engines
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Fuel System
Auxiliary Systems
Identification
General Repair Instructions
Engine Serial Number
Remove and Fit Engine
Standard Bolt Torque Specifications
How to Determine Bolt Strength
Specified Torque for Standard Bolts
Special Service Materials
Engine Mechanical
Specifications
Engine Overheating
Hard Starting
Troubleshooting
Excessive Oil Consumption
Excessive Fuel Consumption
Engine Tune-Up
Unpleasant Odor
Inspection of Engine Coolant
Inspection of Engine Oil
Inspection of Battery
Cleaning of Air Filter
Inspection of High-Tension Cords
Inspection of Spark Plugs
Inspection of Alternator Drive Belt
Adjustment of Ignition Timing
Adjustment of Idle Speed and Idle Mixture
Method with Co-Meter
Troubleshooting
Alternative Method
Visually Inspect Carburetor
Initial Conditions
Adjust Idle Speed and Idle Mixture
Adjusting Screw
Adjustment of Fast Idle Speed
Adjustment of Throttle Positioner Setting Speed
Compression Check
Cylinder Head Components
Preparation for Removal
Removal of Cylinder Head
Disassembly of Cylinder Head
Inspection and Cleaning of Cylinder Head Components
Inspect and Grind Valves
Inspect Valve Springs
Inspect Rocker Arm and Shaft
Inspect Push Rods
Inspect Intake and Exhaust Manifolds
Assembly of Cylinder Head
Install Valves
Installation of Cylinder Head
Fit Cylinder Head
After Installation
Fit Push Rods and Rocker Shaft Assembly
Timing Chain and Camshaft
Removal of Timing Chain and Camshaft
Inspection and Repair of Timing Chain and Camshaft Components
Inspect Chain and Sprocket
Inspect Chain Tensioner
Inspect Chain Vibration Damper
Inspect Valve Lifters
Replacement of Crankshaft Front Oil Seal
Installation of Timing Chain and Camshaft
Fit Timing Chain and Sprockets
Fit Chain Tensioner
Fit Timing Chain Cover
Fit Crankshaft Pulley
Fit Valve Lifters
Cylinder Block Components
Disassembly of Cylinder Block
Removal Water By-Pass Pipe
Preparation for Disassembly
Check Connecting Rod Thrust Clearance
Remove Connecting Rod Caps and Check Oil Clearance
Inspection of Cylinder Block
Disassembly of Piston and Connecting Rod Assemblies
Inspection of Piston and Connecting Rod Assemblies
Boring of Cylinders
Inspect Connecting Rods
Inspection and Repair of Crankshaft
Inspection and Repair of Camshaft Bearings
Inspection of Valve Lifter Bores
Install New Camshaft Bearing
Install Expansion Plug
Replacement of Crankshaft Rear Oil Seal
Assembly of Piston and Connecting Rod Assemblies
Assembly of Cylinder Block
Post Assembly
Fuel System Specifications
Troubleshooting
On-Vehicle Inspection
Cold Engine
Hot Engine
Carburetor Circuit
Carburetor Components
Removal of Carburetor
Disassembly of Carburetor
Disassembly of Air Horn
Disassembly of Carburetor Body
General Cleaning Procedure
Inspection of Carburetor
Assembly of Carburetor
Assembly of Air Horn
Adjustment of Carburetor
Installation of Carburetor
Removal of Fuel Pump
Inspection of Fuel Pump
Check Inlet Valve
Check Outlet Valve
Check Diaphragm
Check Oil Seal
Installation of Fuel Pump
Fit Fuel Pump
Deceleration Fuel Cut-Out System
Inspection of Deceleration Fuel Cut-Off System
Inspect Vacuum Switch
Fuel Tank and Line Components
Inspect Fuel Line and Connections
Cooling System Specifications
Cooling System Torque Specifications
Cooling System Troubleshooting
Engine Overheats
Check and Replacement of Engine Coolant
Check Engine Coolant Level at Reserve Tank
Check Engine Coolant Quality
Replace Engine Coolant
Water Pump Components
Removal of Water Pump
Inspection of Water Pump Components
Installation of Water Pump
Removal of Thermostat
Inspection of Thermostat
Installation of Thermostat
Cleaning of Radiator
Inspection of Radiator
Lubrication System Specifications
Lubrication System Torque Specifications
Lubrication System Troubleshooting
Oil Pressure Check
Check Engine Oil Quality
Check Engine Oil Level
Start Engine
Replacement of Engine Oil and Oil Filter
Drain Engine Oil
Replace Oil Filter
Fill with Engine Oil
Oil Pump Components
Removal of Oil Pump
Disassembly of Oil Pump
Inspection of Oil Pump
Assembly of Oil Pump
Installation of Oil Pump
Ignition System Specifications
Ignition System Precautions
Ignition System Troubleshooting
Ignition System Circuit
Spark Test
Inspection of Ignition Coil
Inspection of Distributor
Distributor Components
Disassembly of Distributor
Replacement of Governor Shaft
Assembly of Distributor
Fit Breaker Plate
Fit Vacuum Advancer
Fit and Adjust Breaker Point
Fit and Adjust Damping Spring
Fit Lead Wire and Terminal
Fit New O-Ring to Distributor Housing
Installation of Distributor
System Purpose
Positive Crankcase Ventilation (PCV) System
Inspection of PCV Valve
Inspection of PCV Hoses and Connections
Throttle Positioner (TP) System
Inspection of TP System
Check TP Setting Speed
Inspection of Speed Sensor to Vacuum Switching Valve
Inspection of Vacuum Switching Valve
Inspection of Speed Sensor
Spark Delay (SD) System
Inspection of SD System
Inspection of Vacuum Transmitting Valve
Air Suction (AS) System
Inspection of as System
Inspection of Reed Valve
Inspection of Vacuum Control Valve
Auxiliary System
Fuel Evaporative Emission Control System
Inspection of Outer Vent Control Valve
Inspection of Bimetal Vacuum Switching Valve (Bvsv)
Inspection of Charcoal Canister
Automatic Hot Air Intake System
Inspection of Hot Air Intake System
Check Air Control Valve Operation
Check Hoses and Connections
Choke Breaker (CB) System
Inspection of Choke Breaker System
Inspection of Bimetal Vacuum Switching Valve
Inspection of Jet
Inspection of Choke Breaker Diaphragms
Auxiliary Acceleration Pump (AAP) System
Inspection of Auxiliary Acceleration Pump System
Inspection of Auxiliary Acceleration Pump Diaphragm
Inspect of Bimetal Vacuum Switching Valve
Deceleration Fuel Cut System
Inspection of Deceleration Fuel Cut-Out System
Inspection of Fuel Cut-Out Solenoid Valve
Inspection of Vacuum Switch
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Contents
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VA.G Service.
Workshop Manual
Volkswagen Taro 1989
b
1.8
and
2.2
Itr.
I
BOO
klet
Earburetor engines
I
Edition 02.89
Service Department. Technical Information
Table of
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Table of Contents
Troubleshooting
ENGINE OVERHEATING
18
Troubleshooting
29
TROUBLESHOOTING
88
Cooling system specifications
125
Lubrication system specifications
132
Ignition system troubleshooting
142
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