Assembly Overview - Crankcase, Engine Codes Cjda, Cjdd - Volkswagen CJDA Workshop Manual

3
Industriemotoren - Industrial Engines 2009 ▶
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015

1.16 Assembly overview - crankcase, engine codes CJDA, CJDD

1 - Cylinder block
q Removing and in-
stalling sealing
flange and flywheel
⇒ P age
158.
q Removing and in-
stalling crankshaft
⇒ P age
138.
q Dismantling and as-
sembling pistons
and conrods
⇒ P age
138.
2 - Gasket
q Renew
3 - Oil filter bracket
q Assembly overview
- oil filter bracket
and oil cooler
⇒ P age
260.
1
4 - 15 Nm + / turn (90°)
4
further
q Renew
q First fit upper left
and lower right bolts
and then tighten all
four bolts diagonal-
ly.
5 - Bracket
6 - 10 Nm
7 - Connection
q For 4/2-way valve
q Removing and in-
stalling 4/2-way valve
8 - 15 Nm
9 - O-ring
q Renew
10 - 4/2-way valve
q Removing and installing 4/2-way valve
1
11 - 20 Nm + / turn (180°) further
2
q Renew
12 - Ancillary bracket
q For alternator and, if fitted, air conditioner compressor
q Removing and installing
q Removing and installing, adhere to tightening sequence
13 - Bolt
q Renew
q Observe different prescribed torques and tightening sequence
156 Repair Group 13 - Crankshaft group
⇒ P age 290
⇒ P age 290
⇒ P age 144
⇒ P age 144
⇒ P age 144