Volkswagen CJDA Workshop Manual page 288

3
Industriemotoren - Industrial Engines 2009 ▶
Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
– Remove bolts -arrows-.
– Remove engine oil cooler from housing.
Installing
Install in reverse order. In the process, note the following:
Note
◆ Renew gaskets, seals and O-rings.
◆ Hose connections as well as pipes and hoses of air chan-
nels must be free of oil and grease when installing.
◆ Secure all hose connections with hose clips comparable to
production standard
– Insert new seals into oil-free lugs -arrow- on oil filter bracket.
– Carefully slide engine oil cooler onto centring pins.
– Press oil cooler on until it is flush -1- with end of centring
pins.
– Start new bolts, and screw them in until heads make contact.
– Tighten bolts -arrows- alternately in diagonal sequence in 3
steps.
◆ Step 1: tighten by hand
◆ Step 2: tighten to 5 Nm
◆ Step 3: tighten to 11 Nm
– Install oil filter element, replenish engine oil and check oil
level.
– Replenish coolant in cooling system, or change coolant if en-
gine oil cooler has been renewed.
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Repair Group 17 - Lubrication