Honda ACCORD HYBRID 2005 Service Manual page 1153

Special Tools Required
Wrench 40 x 42 m m 07XAA-002010A
NOTE: Refer to the exploded v i e w as needed during the
f o l l o w i n g procedure.
1. Cut the lock tab (A) of the secondary shaft locknut
(B) using a chisel.
NOTE: Keep all of the chiseled particles out of the
secondary shaft.
2. Place a V-block (A) on a vise (B), and put the
secondary shaft (C) on the V-block and vise.
3. Attach the special tool onto the 1st clutch guide,
and secure the special tool w i t h the vise to hold the
secondary shaft. Loosen the locknut, and remove it.
Remove any burrs f r o m the splines on the shaft
and splined washer.
4. Place the idler gear (A) on press bases (B), and
place a shaft protector (C) between the secondary
shaft (D) and a press to prevent d a m a g i n g the
secondary shaft.
5. Press the secondary shaft out of the press-fitted
bearing (E), and remove the secondary shaft w h i l e
holding the underside of the secondary shaft. The
secondary shaft falls d o w n w h e n pressing the
secondary shaft out of the press-fitted bearing.
6. Remove the 1st/1st-hold clutch, 52 m m washer,
thrust needle bearing, 1st gear assembly, needle
bearing, 1st gear collar, thrust needle bearing, and
idler gear.
7. Remove the 32 m m snap ring, and remove the 2nd
clutch, splined washer, thrust needle bearing,
needle bearing, 2nd gear/park gear, and thrust
needle bearing.
8. Inspect the bearing for galling and rough
m o v e m e n t .
9. Check the shaft bearing surfaces for scoring and
excessive wear, and check the shift splines for
excessive wear and damage.
10. Check the 1st gear axial clearance (see page
14-318), 1st gear one-way clutch (see page 14-320),
and secondary shaft installation height (see page
14-323).
14-317