Chrysler 1997 Stratus Convertible RHD Service Manual page 140

POWER BOOSTER ASSEMBLY BRAKE STRUT TOWER BRAKE P EDAL AIR CLEANER DASH PANEL VACUUM BOOSTER POWER
5 - 38 BRAKES
REMOVAL AND INSTALLATION (Continued)
Fig. 99 Vacuum Booster Mounting
Fig. 100 Vacuum Booster Removal
INSTALL
(1) Install vacuum booster onto dash panel using
the reverse procedure of removal.
(2) Install and tighten the 4 vacuum booster
mounting nuts (Fig. 99) to a torque of 37 N·m (27 ft.
lbs.) torque.
(3) Using lubriplate, or an equivalent, coat the sur-
faces of the brake pedal pin that contact the power
vacuum booster input rod.
(4) Connect vacuum booster input rod to brake
pedal pin and install a NEW retaining clip. Use only
a new retainer clip DO NOT USE the old clip.
(5) Position master cylinder on studs of vacuum
booster, aligning push rod on vacuum booster with
piston of master cylinder.
CAUTION: When installing the routing clip and
brake tubes on the mounting stud, do not bend or
kink the chassis brake line tubes. Be sure the chas-
sis brake tubes are routed correctly. The chassis
brake tubes can not touch each other or other com-
ponents or the body of the vehicle.
MOUNTING BRAKE NUTS
MASTER CYLINDER
SPEED CONTROL SERVO
(6) Install the routing clip and chassis brake tubes
(Fig. 96) on the inboard mounting stud for the mas-
ter cylinder.
(7) Install the 2 master cylinder to power brake
unit mounting nuts (Fig. 96). Tighten the 2 mounting
nuts to a torque of 28 N·m (250 in. lbs.).
(8) Install the vehicle's wiring harness connector on
the master cylinder brake fluid level sensor (Fig. 95).
(9) Install the purge control solenoid (Fig. 91) on
the left front frame rail. Tighten the purge control
solenoid mounting bolt.
(10) Install the EGR transducer assembly on the
EGR valve (Fig. 94). Install the vehicle wiring harness
connector (Fig. 94) on the EGR transducer, ensuring the
retaining clip is fully engaged with transducer.
(11) Connect all previously removed vacuum hoses
onto the power brake vacuum booster check valve
(Fig. 93).
(12) If equipped, install speed control servo on the
mounting studs in the left strut tower (Fig. 90).
Install the 2 speed control servo bracket mounting
nuts (Fig. 90). Tighten the 2 mounting nuts to a
torque of 6 N·m (55 in. lbs.).
(13) Install the air inlet resonator and air inlet
tube (Fig. 92) on the air cleaner housing and the
throttle body.
(14) Check brake light switch for correct adjust-
ment. If required, adjust stop lamp switch as neces-
sary. See required
Adjustments Section in this group of the service
manual.
(15) Road test vehicle to ensure proper operation
of the vehicles brake system.
VACUUM BOOSTER 2.5 LTR. ENGINE
REMOVE
(1) Remove the remote ground cable from the
ground stud located on the left shock tower (Fig.
101).
Fig. 101 Ground Cable Attachment To Strut Tower
REMOTE GROUND CABLE LEFT AIR CLEANER
procedure in the
GROUND TOWER STRUT STUD
JX
Service