Chrysler 1997 Stratus Convertible RHD Service Manual page 137

SPECIAL TOOL 6802
JX
REMOVAL AND INSTALLATION (Continued)
Fig. 86 Bleeding Tubes Attached to Non-ABS Master
Fig. 87 Bleeding Master Cylinder
(4) Remove the bleeding tubes from the outlet
ports of the master cylinder.
(5) Plug outlet ports of master cylinder and install
the cap on the reservoir.
(6) Remove the master cylinder from the vise.
NOTE: Note: It is not necessary to bleed the entire
hydraulic system after replacing the master cylin-
der. However, the master cylinder must have been
bled and filled upon installation.
INSTALL
(1) Position master cylinder assembly on studs of
power brake unit, aligning push rod on power brake
vacuum booster with piston of master cylinder.
CAUTION: When installing the routing clip and
brake tubes on the mounting stud, do not bend or
kink the chassis brake line tubes. Be sure the chas-
sis brake tubes are routed correctly. The chassis
brake tubes can not touch each other or other com-
ponents or the body of the vehicle.
SPECIAL BRAKE FLUID RES- TOOL 6802 ERVOIR MASTER CLYINDER MASTER CYLINDER ASSEMBLY
Cylinder
WOODEN DOWEL
(2) Install the routing clip and chassis brake tubes
(Fig. 84) on the inboard mounting stud for the mas-
ter cylinder.
(3) Install the 2 master cylinder to power brake
vacuum booster mounting nuts (Fig. 84). Tighten
both nuts to a torque of 28 N·m (250 in. lbs.).
(4) Connect brake tubes to master cylinder pri-
mary and secondary ports (Fig. 82). Then tighten the
tube nuts to a torque of 17 N·m (145 in. lbs.).
(5) Install the connector from the vehicle wiring
harness on the fluid level sensor in the master cylin-
der fluid reservoir (Fig. 81)
VACUUM BOOSTER 2.4 LTR. Engine
REMOVE
(1) Remove the remote ground cable from the
ground stud located on the left strut tower (Fig. 88).
Fig. 88 Ground Cable Attachment At Strut Tower
(2) Correctly isolate remote ground cable when ser-
LEFT STRUT TOWER
vicing vehicle by installing the ground cable insulator
on the strut tower ground stud as shown (Fig. 89).
This will prevent accidental grounding of the
remote ground cable.
Fig. 89 Correctly Isolated Remote Ground Cable
BRAKES 5 - 35
GROUNDSTUD