Honda 2006 TRX680FA Service Manual page 501

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07SM B·HM 1Q200
Be SliTe to
Wfl lll
Ill'l'wy
U
'Ol' 8 5
to
dvOid burns
w
hE w
l1itnalmg tile hea
ted
case
cover.
U~;,ng
a
rQrch to
/lVill
tile
CdMf
(:Q
lllf! ITldy
CiWSfI
wifrpilgf'
Install
t
he
outer
oil seal (75 mm 0
.0.)
into
the gea
r
case until it is flush with the gear case
outer
surface,
using t
he same tool.
Clean
the
th
reads
of
Ihe pin
ion
gear
shaft
t
hor-
oughly.
Install
the
pin
io n jo
int
o
nto
the
p
inio
n
qea
r
shaft,
being
careful
not to
damage
the oi
l
seal
lips.
Apply locking age
nt
to t
he
t
hreads
of Ihe
prmon
joint
nut and screw
it
in
by hand as far as it go
es.
Hold
the
pinion
joi
nt
with the special tool and
tig
hten
the jo int nul
.
TOOL:
Pini
on holder
TORQUE
:
108
Nm
(11.0 kgf 'm
,
80
IbUt)
RING GEAR CLEARANCE INSPECTION
Inst
all
the
r
ing gea
r
wit
h
the
shim
in
to
the case
cover.
Measur e
the clearance betwee
n
t
he
ring
gear
and
stop
pin
w
ith
a
feele
r
gauge.
CLEARANCE; 0.3 -
0
.6
mm (0.01
-
0.02
in)
Rem ov
e the
ring
gear.
If
the
cle
arance
is
not
withi
n
specification,
heat the
case
cover 10 appr ox im at ely
BOue
(
17
6~
F I
and
rem ove the
stop
pi
n
by tap pi ng
th
e cove
r.
Inst all a
stop
pi
n
shim
to
obtain
the
co
rrect
clear-
ance
.
STOP PIN
SHIMS;
A:
0.10 mm
(0.004
in
)
B;
0.15
mm
(0.006
in
)
Drive
the
step
pin
in
to
tho
case
CO
VOI.
REAR DRIVING
MECHANISM
STO P
PIN
STOP PIN
~
19-25

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