Page 1 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
Page 2 2006 Honda TRX350TE/FE FOURTRAX 350 ES/4 × OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
Page 3 Introduction Congratulations on choosing your Honda ATV. When you own a Honda, you’re part of a worldwide family of satisfied − customers people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
Page 4 Honda dealer knows your ATV best and is dedicated to your complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important production information.
Page 5: A Few Words About Safety
A Few Words About Safety Your safety, and the safety of others, is very important. And operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Page 6 A Few Words About Safety These signal words mean: You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions.
Page 7 Contents These pages give an overview of the contents of your owner’s manual. The first page of each section lists the topics covered in that section. ATV Safety ..................Important safety information you should know, plus a look at the safety-related labels on your ATV.
Page 8 Servicing Your Honda ..............87 Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ....................How to store and transport your ATV and how to be an environmentally-responsible rider.
Page 10: Atv Safety
ATV Safety This section presents some of the most important information and recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information ..............
Page 11: Important Safety Information
Important Safety Information − Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
Page 12 Important Safety Information Ride Off-Road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
Page 13 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your ATV properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.
Page 14: Safety Labels
Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your Honda dealer for replacements. ATV Safety...
Page 15 Safety Labels USA only ATV Safety...
Page 16 Safety Labels TRX350TE TRX350FE ATV Safety...
Page 17 Safety Labels TRX350FE only ATV Safety...
Page 18: Table Of Contents
Instruments & Controls This section shows the location of all indicators and controls you would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
Page 19 Instruments & Controls Controls & Features ................23 Fuel Valve ..................23 Choke Knob ..................24 Ignition Switch ................. . 25 Start Button ..................26 Engine Stop Switch ................26 Headlight Switch ................27 Headlight Dimmer Switch ..............
Page 20: Operation Component Locations
Operation Component Locations reverse selector knob choke knob headlight parking brake dimmer lock lever switch headlight switch rear brake front brake lever lever/ parking brake lever throttle lever gearshift start button switches engine stop ignition switch switch Instruments & Controls...
Page 21 Operation Component Locations rear cargo rack flag pole bracket front cargo rack seat lock lever recoil starter rear brake pedal Instruments & Controls...
Page 22 Operation Component Locations starting primer knob fuel valve accessory socket utility box trailer hitch Instruments & Controls...
Page 23: Indicators & Displays
Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (1) reverse indicator (5) minute select button (2) neutral indicator (6) hour select button...
Page 24 ) and remain on until you shift out of reverse or neutral. If one of these indicators does not come on when it should, have your Honda dealer check for burned-out bulbs or other problems. Display Check When the ignition switch is turned ON (...
Page 25 Indicators & Displays Reverse indicator Lights when the transmission is in reverse. Lamp Check Neutral indicator Lights when the transmission is in neutral. Lamp Check High oil Lights when engine oil temperature temperature is high enough to adversely affect the indicator service life of the engine.
Page 26: Multi-Function Display
Indicators & Displays Multi-function Display The multi-function display ( ) includes the following functions: Gear position indicator Speedometer Odometer Tripmeter Digital clock Hourmeter The digital clock will reset if the battery is disconnected. (12) (11) (10) (1) multi-function display (8) digital clock/hourmeter (2) gear position indicator (9) minute select button (3) reverse indicator...
Page 27: Gear Position Indicator
Indicators & Displays Gear Position Indicator The gear position indicator ( ) shows the gear position when the ignition switch is in the ON ( ) position and the engine is running. − The indicator displays: N for neutral, R for Reverse, and for the five forward speed gears.
Page 28: Odometer
Indicators & Displays Odometer When selected, the odometer ( ) registers total distance traveled in miles while the ignition is ON ( ). To change the display from tripmeter to odometer, press and release the Odometer/Tripmeter select button ( ). (1) odometer (2) odometer/tripmeter select button Tripmeter...
Page 29: Hourmeter
Indicators & Displays Hourmeter When selected, the hourmeter ( ) shows accumulated hours while the ignition is ON ( ). The hourmeter provides accurate service period information for initial and regular maintenance. To change the display from the digital clock to the hourmeter, press and release the hourmeter/ digital clock select button ( ).
Page 30: Digital Clock
Indicators & Displays Digital Clock Shows hour and minute while the ignition is ON ( ). To change the display from hourmeter to digital clock, press and release the hourmeter/digital clock select button ( ). To adjust the time, proceed as follows: Turn the ignition switch ON ( ).
Page 31: Fuel Gauge
Indicators & Displays Fuel Gauge The fuel gauge ( ) shows the approximate fuel supply available. At F (Full), the fuel tank capacity including reserve is: 3.67 US gal (13.9 ) When the gauge needle ( ) enters the red band ( ), fuel will be low and you should refill the tank as soon as possible.
Page 32: Controls & Features
Controls & Features Fuel Valve LEFT SIDE (1) fuel valve The manual fuel valve ( ) is located on the left side of the fuel tank cover. The three-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor.
Page 33: Choke Knob
Controls & Features Choke Knob LEFT HANDLEBAR (A) fully ON (1) choke knob (B) fully OFF The choke knob ( ) may be used when starting the engine. See page Instruments & Controls...
Page 34: Ignition Switch
Controls & Features Ignition Switch The ignition switch ( ) is used for starting and stopping the engine (page ). Insert the key and turn it to the right for the ON ( position. Key Position Function ON ( Electrical circuits on. OFF ( No electrical circuits function.
Page 35: Start Button
Controls & Features Start Button LEFT HANDLEBAR (1) start button START (2) engine stop switch The start button ( ) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page When the start button is pushed, the starter motor will crank the engine. The starter motor will not operate if the engine stop switch is in the OFF ) position when the start button is pushed.
Page 36: Headlight Switch
Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch (2) headlight dimmer switch The headlight switch ( ) is used to turn the headlight ON ( ) or OFF ). To operate, turn the switch to ON ( ) or OFF ( Headlight Dimmer Switch The headlight dimmer switch ( ) is used to change between the high and low beams of the headlight.
Page 37: Starting Primer Knob
Controls & Features Starting Primer Knob LEFT SIDE (1) starting primer knob The starting primer knob ( ) is located on the carburetor float bowl. The knob may be used when starting the engine in extremely cold weather ( 15°C, 5°F). See −...
Page 38: Throttle Lever
Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the lever ( ) with your thumb. To reduce engine rpm, release pressure on the lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.
Page 39: Gearshift Switch
Controls & Features Gearshift Switch These switches are used to select the next higher or lower gear in the transmission. To operate, press the upshift switch ( ) to engage the next higher gear or press the downshift switch ( ) to engage the next lower gear.
Page 40: Reverse Selector Knob
Controls & Features Reverse Selector Knob The reverse selector knob ( ), located on the rear brake lever/parking brake lever ( ), is used to shift into reverse. To operate, with your ATV stopped and the transmission in neutral (make sure the gear position indicator shows ‘‘N’’), push in the knob, squeeze the rear brake lever/ parking brake lever, then press the downshift switch ( ) once.
Page 41: Front Brake Lever
Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page Rear Brake Lever The rear brake lever is used to slow or stop your ATV. To operate, pull the lever.
Page 42: Parking Brake
Controls & Features Parking Brake LEFT HANDLEBAR (1) lock lever (A) to lock (2) rear brake lever/parking brake lever The lock lever ( ) on the rear brake lever/parking brake lever ( ) allows it to be used as a parking brake. To operate, first squeeze the rear brake lever/parking brake lever using your left hand and then lock it with the lock lever using your right hand.
Page 43: Flag Pole Bracket
Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your Honda dealer. To mount a pole in the bracket ( ), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
Page 44: Trailer Hitch
Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch ( ) is located on the rear axle housing. To use the hitch, you’ll need a proper size ball ( ) as specified by the trailer manufacturer.
Page 45: Accessory Socket
Controls & Features Accessory Socket LEFT FRONT FENDER (3) cap (1) accessory socket (2) front fender The accessory socket ( ) is attached to the left side of the front fender ( ). You can use the accessory socket to power a trouble light, spotlight, CB radio, or cell phone, etc.
Page 46 Controls & Features Be sure the engine is on and the headlights are turned off before using the accessory socket, otherwise you may drain the battery. The accessory socket’s rated capacity is DC 12V, 120 Watts (10A) or less. If you exceed this limit, you may blow a fuse. See If a Fuse Blows, page When you are done using an accessory, unplug it, and cover the socket...
Page 47: Utility Box
Controls & Features Utility Box The utility box ( ) is located on the left side of the fuel tank. You may store small, lightweight items in the box. To open: Lift the D-ring ( ) on the quick-release fastener. Turn it counterclockwise until it releases.
Page 48: Before Riding
Before Riding Before each ride, you need to make sure you and your Honda are both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.
Page 49: Are You Ready To Ride
Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: Read this owner’s manual and the labels on your ATV carefully. Make sure you understand all the safety messages. Know how to operate all the controls. Before each ride, be sure: You feel well and are in good physical and mental condition.
Page 50 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker in any helmet you buy (USA only). Always wear a face shield or goggles to protect your eyes and help your vision. Operating this ATV without wearing an approved motorcycle helmet, eye protection, and protective clothing could increase your...
Page 51: Rider Training
Beginning and inexperienced operators should complete the certified training course offered by Honda. They should then regularly practice the skills learned in the course and the operating techniques described in the owner’s manual.
Page 52: Age Recommendition
Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.
Page 53: No Alcohol Or Drugs
Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol − can impair your ability to operate an ATV safely. Likewise, drugs − even if prescribed by a physician can be dangerous while operating an ATV.
Page 54: Is Your Atv Ready To Ride
If your ATV has overturned or been involved in a collision, do not ride the vehicle until it has been inspected by your Honda dealer. There may be damage or other problems you cannot see. Improperly maintaining this ATV or failing to...
Page 55 Is Your ATV Ready to Ride? Tires Use a gauge to check the air pressure. Adjust if needed. Also look for signs of damage or excessive wear (page Driveshaf t Boots Check for damage (page (TRX350FE only) Nuts & Bolts Check the wheels to see that the axle nuts are tightened.
Page 56 Move the handlebar right and left and check that there is no excessive backlash. Remember, be sure to take care of any problem you find, or have your Honda dealer correct it before you ride. Before Riding...
Page 57: Load Limits & Guidelines
Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV.
Page 58: Load Limits
Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.
Page 59: Loading Guidelines
Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: Check that the tires are properly inflated.
Page 60: Accessories & Modifications
Honda cannot test all other accessories, you must be personally responsible for proper selection, installation, and use of non-Honda accessories. Check with your Honda dealer for assistance and always follow these guidelines: Make sure the accessory does not obscure any lights, reduce ground clearance, limit suspension travel or steering travel, or interfere with operating any controls.
Page 61: Modifications
Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in your...
Page 62: Basic Operation & Riding
Basic Operation & Riding This section gives basic riding instructions, including how to start and stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page For information about carburetor adjustment for riding at high altitude, see page...
Page 63 Basic Operation & Riding Braking ....................71 Riding Your ATV ................. 73 Making Turns ..................73 Skidding or Sliding ................75 Riding Up Hills ................. 76 Riding Down Hills ................80 Crossing or Turning on Hills or Slopes ..........
Page 64: Safe Riding Precautions
Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Saf ety section beginning on page 1, and the Bef ore Riding section beginning on page Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.
Page 65: Keeps Hands And Feet On Controls
Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.
Page 66: Control Speed
Safe Riding Precautions (1) footpeg Control Speed Riding at excessive speed increases the chance of an accident. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience.
Page 67: Use Care On Unfamiliar Or Rough Terrain
Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) Failure to use extra care when operating this ATV on unfamiliar terrain could result in the ATV...
Page 68: Do Not Perform Stunts
Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an...
Page 69: Starting & Stopping The Engine
Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
Page 70: Starting Procedure
Starting & Stopping the Engine Starting Procedure To restart a warm engine, follow the procedure for ‘‘High Air Temperature.’’ The starter motor will operate only when the transmission is in neutral. Normal Air Temperature 10° 35°C (50° 95°F) − − LEFT HANDLEBAR (1) choke knob (A) fully ON...
Page 71 Starting & Stopping the Engine High Air Temperature 35°C (95°F) or above LEFT HANDLEBAR (1) start button Do not use the choke. With the throttle slightly open, press the start button ( ). Low Air Temperature 10°C (50°F) or below Follow the procedure for ‘‘Normal Air Temperature.’’...
Page 72: Flooded Engine
Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Move the engine stop switch to OFF ( Push the choke knob down all the way to fully OFF. Open the throttle fully.
Page 73: How To Stop The Engine
Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator lights, and turn the ignition switch OFF ( The engine stop switch should normally remain in the RUN ( position even when the engine is OFF.
Page 74: Using The Recoil Starter
Pull the grip up briskly and fully. After the engine starts, allow the starter grip to return slowly. If the starter grip does not return smoothly (because of dirt in the assembly), see your Honda dealer. RIGHT SIDE (1) right side cover (2) recoil starter grip Basic Operation &...
Page 75: Shifting Gears
Shifting Gears UPSHIFTING SEQUENCE DOWNSHIFTING SEQUENCE (1) upshift switch (2) downshift switch (A) push Your ATV has five forward gears: 1, 2, 3, 4, and 5. Two gearshift switches are located next to the left handlebar grip: upshift ( ) and downshift ( To upshift the transmission, press the upshift switch ( ) once.
Page 76 2 mph (3 km/h). If the electric shift system malfunctions, the transmission cannot be shifted by pressing the gearshift switches. See your Honda dealer. (In an emergency, a gear may be selected manually so you may move the vehicle.
Page 77 Shifting Gears Downshift to a lower gear before you feel the engine laboring (lugging) at low rpm. Avoid downshifting to help slow your ATV when engine rpm is high. Downshifting when engine speed is near its allowable maximum may over-rev the engine and cause possible damage. To prevent transmission damage, do not coast or tow the ATV for long distances with the engine off.
Page 78: Riding In Reverse
Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
Page 79 Riding in Reverse Release the rear brake lever. Open the throttle gradually and ride slowly. Do not open the throttle suddenly or make abrupt turns. To stop, close the throttle and gradually apply both the front and rear brakes. Do not abruptly apply the rear brake by itself. To shift out of reverse and into neutral, press the upshift switch ( ) once to shift into ‘‘N’’...
Page 80: Braking
Braking Your ATV is equipped with drum brakes on both front wheels which are hydraulically-activated by operating the right brake lever. A single drum brake on the rear axle housing is mechanically-activated by depressing the brake pedal or operating the left brake lever. TRX350FE only: Although the front and rear brakes have separate controls, your ATV’s four-wheel drive interconnects all four wheels.
Page 81 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting, with intermittent use of both brakes. Continuous brake application can overheat the brakes and reduce their effectiveness.
Page 82: Riding Your Atv
Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. Turning improperly can make the ATV to go out of control, causing a collision or overturn.
Page 83 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable.
Page 84: Skidding Or Sliding
Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.
Page 85: Riding Up Hills
Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain.
Page 86 Riding Your ATV Shift weight forward when climbing hills. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. To climb a hill, take a running start in an appropriate gear and speed for the conditions.
Page 87 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happen, the ATV can stall and/or roll backwards. Stalling, rolling backwards or improperly dismounting while climbing a hill could result in the ATV overturning.
Page 88 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.
Page 89: Riding Down Hills
Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. Going down a hill improperly could cause loss of control or cause the ATV to overturn. Always follow proper procedures for going down hills as described in this owner’s manual.
Page 90: Crossing Or Turning On Hills Or Slopes
Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
Page 91 Riding Your ATV Crossing Hills or Slopes To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.
Page 92: Riding Over Obstacles
Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop. Never try to ride over large obstacles, such as large rocks or fallen logs.
Page 93: Riding Through Water
Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. The ATV tires have some ability to float. Operating this ATV through deep or fast-flowing water may cause a loss of traction and loss of control, which could lead to an accident.
Page 94: Parking
Parking Look for level parking area. Make sure the ground surface is firm. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Set the parking brake. Turn the ignition switch OFF ( If you’re through riding for the day, turn the fuel valve OFF. If it is necessary to start the engine when your ATV is stopped on a grade in gear, rock the vehicle back and forth to allow shifting the transmission into neutral.
Page 95 Basic Operation & Riding...
Page 96: Servicing Your Honda
You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good. For information about replacing fuses, see page Bef ore You Service Your Honda The Importance of Maintenance ............89 Maintenance Safety ................
Page 97 Servicing Your Honda Service Procedures Fluids & Filters Fuel ..................... 104 Engine Oil & Filter ................107 Gear Case Oil ..................114 Differential Oil (TRX350FE only) ............ . 116 Air Cleaner ..................118 Engine Throttle ....................
Page 98: The Importance Of Maintenance
Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine repair. If your ATV overturns or is involved in a crash, be sure your Honda dealer inspects all major parts, even if you are able to make some repairs.
Page 99: Maintenance Safety
Other tasks that are more difficult and require special tools are best performed by professionals. Removing the wheels should normally be handled only by a Honda technician or other qualified mechanic. Instructions are included in this manual only to assist in emergency service.
Page 100: Important Safety Precautions
Keep cigarettes, sparks, and flames away from all fuel-related parts. Remember that your Honda dealer knows your ATV best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new genuine Honda parts or other equivalents for repair and replacement.
Page 101: Maintenance Schedule
Other items involve more extensive procedures and may require special training, tools, and equipment. We recommend that you have your Honda dealer perform these tasks unless you have advanced mechanical skills and the required tools and equipment.
Page 102 ) may require more technical information and tools. Consult your Honda dealer. ＊ Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page ＊＊...
Page 103: Maintenance Procedures
12 months: R ENGINE OIL FILTER ENGINE IDLE SPEED Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page Servicing Your Honda...
Page 104 STEERING SYSTEM − Should be serviced by your Honda dealer, unless you have the proper tools and service data and are mechanically qualified. Refer to the official Honda Service Manual (page In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Page 105: Maintenance Record
Miles (km) or ODO or Date Performed Notes hours HOUR 100 (150) or 600 (1,000) or 1,200 (2,000) or 1,800 (3,000) or 2,400 (4,000) or 3,000 (5,000) or 3,600 (6,000) or 4,200 (7,000) or 4,800 (8,000) or Servicing Your Honda...
Page 106: Maintenance Component Locations
Maintenance Component Locations choke knob front brake fluid reservoir front brake lever rear brake lever/ parking brake lever throttle lever fuel fill cap Servicing Your Honda...
Page 107 Maintenance Component Locations air cleaner engine idle speed air cleaner housing drain tube brake pedal/lever rear brake pedal dipstick adjustment nut engine oil filter Servicing Your Honda...
Page 108 (TRX350FE) engine oil filler cap gear case oil filler cap gear case oil differential oil drain bolt drain bolt (TRX350FE) Servicing Your Honda...
Page 109: Tool Kit
The tools in the kit are sufficient to perform routine maintenance and simple repairs. Any extensive work requiring additional tools should be performed by your Honda dealer. To open the tool box lid ( ), unhook the rubber band ( ).
Page 110 ＊ × 12 mm open end wrench ＊ × 17 mm open end wrench ＊ spark plug wrench and handlebar ＊ pliers ＊ tool case ＊ REAR (5) tool kit (7) tray (6) rubber band Servicing Your Honda...
Page 111: Owner's Manual Storage
The owner’s manual and air pressure gauge ( ) should be stored in the tray. Be careful not to flood this area when washing your ATV. REAR (1) owner’s manual (3) storage compartment (2) tray (4) air pressure gauge Servicing Your Honda...
Page 112: Seat Removal
( ). Slide the seat back and up. Installation Insert the front prongs ( ) into the hooks ( ) on the frame and press the studs into the grommets. Press down on the seat until locks. Servicing Your Honda...
Page 113: Fuel
If pinging or spark knock occurs at a steady engine speed under normal load, change brands of gasoline. If pinging or spark knock persists, consult your Honda dealer. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust, or water in the fuel tank.
Page 114 ON position after refueling to avoid running out of fuel with no reserve. Refueling Procedure Refer to Saf ety Precautions on page (1) fuel fill cap (3) handlebar cover hole (2) breather tube (4) filler neck (cont’d) Servicing Your Honda...
Page 115 Insert the breather tube ( ) into the handlebar cover hole ( ). If the fuel valve was set to RES, turn the fuel valve ON. If you replace the fuel fill cap, use only a genuine Honda replacement part.
Page 116: Engine Oil & Filter
Change the engine oil as specified in the maintenance schedule on page . When running in very dusty conditions, oil changes should be performed more frequently than specified in the maintenance schedule. Servicing Your Honda...
Page 117 ＊ suggested oil Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil. ＊ Suggested oils are equal in performance to SJ oils that are not labeled as energy conserving on the circular API service label.
Page 118 There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
Page 119 Reinstall the oil filler cap and dipstick. Running the engine with an improper oil level can cause serious engine damage. RIGHT SIDE LEFT SIDE (1) dipstick (3) lower level mark (2) upper level mark (4) oil filler cap Servicing Your Honda...
Page 120 Your ATV’s oil filter has very specific performance requirements. Use a new genuine Honda oil filter specified for your model or a filter of equal quality. Using the wrong oil f ilter may result in leaks or premature engine damage.
Page 121 Check that the oil filter cover O-rings ( ) are in good condition and then install a new oil filter. Use only the Honda genuine oil filter or a filter of equivalent quality specified for your model. Using the wrong Honda filter or a non-Honda filter which is not of equivalent quality may cause engine damage.
Page 122 If necessary, add more oil but do not overfill. Check that there are no oil leaks. If a torque wrench is not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Servicing Your Honda...
Page 123: Gear Case Oil
Rear Final Gear Case Oil type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Changing the oil with the gear case at normal operating temperature to assure complete and rapid draining.
Page 124 Remove the oil level check bolt ( ). Make sure the oil level reaches the oil level check hole ( ). Install the oil filler cap and oil level check bolt. REAR (1) oil drain plug (3) oil level check bolt (2) oil filler cap (4) oil level check hole Servicing Your Honda...
Page 125: Differential Oil (Trx350Fe Only)
Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Saf ety Precautions on page Changing the oil with the differential at normal operating temperature to assure complete and rapid draining.
Page 126 Make sure the oil level is at the lower edge of the oil filler inspection hole ( ). Install the oil filler cap. FRONT (1) oil drain plug (3) oil filler inspection hole (2) oil filler cap Servicing Your Honda...
Page 127: Air Cleaner
Your ATV’s air cleaner has very specific performance requirements. Use a new genuine Honda air cleaner specified for your model or an air cleaner of equal quality. Using the wrong air cleaner may result in premature engine damage.
Page 128 Remove the seat by pulling the seat lock lever ( ) up. UNDER SEAT (1) seat lock lever (3) air cleaner housing cover (2) retainer clips Unlatch the four retainer clips ( ). Remove the air cleaner housing cover ( ). (cont’d) Servicing Your Honda...
Page 129 Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada: Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner.
Page 130 Install the remaining parts in the reverse order of removal. Dust Cover UNDER SEAT (1) dust cover (2) breather joint Do not push the dust cover ( ) too far into the breather joint ( ). If the dust cover is dirty, clean it. Servicing Your Honda...
Page 131 (3) air cleaner housing (2) clip Remove the drain tube ( ) by removing the clip ( ) under the air cleaner housing ( ). Drain the deposits. Reinstall the drain tube, securing it with the clip. Servicing Your Honda...
Page 132: Throttle
Loosen the lock nut ( ). Turn the adjuster to obtain the correct freeplay. Tighten the lock nut and reinstall the sleeve. After adjustment, check for smooth operation of the throttle lever from fully closed to fully open in all steering positions. Servicing Your Honda...
Page 133: Throttle Inspection
If the cable is kinked or chafed, have it replaced. Check the cables for tension or stress in all steering positions. Lubricate the cables with a commercially-available cable lubricant to prevent premature wear and corrosion. Servicing Your Honda...
Page 134: Carburetor Choke Cable & Knob
(1) choke cable (2) choke knob Check the condition of the choke cable ( ). Check the operation of the choke knob ( ). If the cable is damaged or kinked, have it replaced by your Honda dealer. Servicing Your Honda...
Page 135: Clutch System
If you cannot get proper adjustment, or the clutch does not work properly, the clutch friction discs may be worn. See your Honda dealer or refer to official Honda Service Manual (page Servicing Your Honda...
Page 136 After adjustment, tighten the lock nut securely. Return the dust cover and rubber sleeve. Other Checks Check the reverse assist lever and cable for loose connections or other damage. If the cable is worn or kinked, have it replaced by your Honda dealer. Servicing Your Honda...
Page 137: Engine Idle Speed
Engine Idle Speed The best way to assure proper carburetion is to see your Honda dealer for regularly scheduled servicing, including carburetor adjustment. Remember, idle speed adjustment is not a ‘‘cure-all’’ for other problems in your engine’s fuel-delivery system. Adjusting the idle will not compensate for a fault elsewhere.
Page 138: Spark Plug
Clean any dirt from around the spark plug base. Disconnect the spark plug cap ( ). Take care to avoid damaging the spark plug wire when disconnecting the cap. Using the spark plug wrench, remove the spark plug. (cont’d) Servicing Your Honda...
Page 139 ( ) should not be eroded. If the electrodes and insulator tip appear unusually fouled or burned, we suggest that you contact your Honda dealer. Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped.
Page 140 1/8 turn after it seats. Improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged. Connect the spark plug cap. Servicing Your Honda...
Page 141: Valves
For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual. All others should have valves adjusted by your Honda dealer. Servicing Your Honda...
Page 142: Spark Arrester
Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back pressure by blocking the end of the muffler with a shop towel. Stop the engine and allow the exhaust pipe to cool. Reinstall the bolt securely. Servicing Your Honda...
Page 143: Brakes
Honda DOT 4 Brake Fluid The recommended brake fluid is Honda DOT 4 Brake Fluid, or any brake fluid of equal quality and performance. Use fresh brake fluid from a sealed container. Be sure to read the label before opening the sealed container.
Page 144 Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your Honda dealer check the system as soon as possible. Brake f luid can damage plastic and painted surf aces. Handle with care.
Page 145 Other Inspection Make sure there are no fluid leaks. Check for deterioration or cracks in the hoses and fittings. If the hoses are worn or cracked, have them replaced by your Honda dealer. Servicing Your Honda...
Page 146 Measure the distance the brake lever moves before the brakes start to take hold. Freeplay, measured at the tip of the front brake lever ( ) should be: 1 1 3/16 in (25 30 mm) − − (cont’d) Servicing Your Honda...
Page 147 Service Limit: If either lining is worn beyond the limit, both brake shoes must be replaced by your Honda dealer. If the brake lever freeplay and the brake shoe lining thickness are within the recommended limits, reinstall the inspection hole plugs, seating them into the inspection hole as shown.
Page 148 Beginning with either the left or right front wheel, remove the inspection hole plug and line up the hole with one of the brake adjusters. Using a screwdriver, turn the brake shoe adjuster ( ) until the front brake locks. (1) brake shoe adjuster (cont’d) Servicing Your Honda...
Page 149 Recheck the brake lever freeplay. If freeplay is still excessive after adjusting the brake lining clearance, there is probably air in the brake system and it must be bled out. See your Honda dealer for this service. Servicing Your Honda...
Page 150 Measure the distance the rear brake pedal ( ) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the pedal, should be: 9/16 13/16 in (15 20 mm) − − If necessary, adjust to the specified range. Servicing Your Honda...
Page 151 Turn the brake pedal adjusting nut ( ), located on the brake operating rod at the rear of the frame. Make sure the cutout on the adjusting nut is properly seated on the brake arm pin ( ). Servicing Your Honda...
Page 152 Measure the distance the rear brake lever/parking brake lever ( ) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the brake lever, should be: 9/16 13/16 in (15 20 mm) − − If necessary, adjust to the specified range. Servicing Your Honda...
Page 153 ( ). Other Inspection Check that the brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. Make sure that the brake cables, brake arm, spring, and fasteners are in good condition. Servicing Your Honda...
Page 154 ( ). Replace the brake shoe if the arrow aligns with the reference mark ( ) on the brake panel upon full application of the brake. If replacement is necessary, see your Honda dealer. Servicing Your Honda...
Page 155 Remove the front brake inspection hole plug ( ). Remove the rear brake drain bolt ( ) from the bottom of the rear brake panel. If any water drains, the brake seals must be replaced by your Honda dealer as soon as possible. Servicing Your Honda...
Page 156: Tires
Always select your riding area with care. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, and our recommendations for tire repair and replacement. Servicing Your Honda...
Page 157 If you let air out of warm tires to match the recommended cold tire pressures, the tires will be underinflated. Be sure to check tire pressure at the riding site, since changes in altitude can affect air pressure. Servicing Your Honda...
Page 158 0.28 kgf/cm ) MINIMUM 3.2 psi (22 kPa , 3.2 psi (22 kPa , PRESSURE 0.22 kgf/cm ) 0.22 kgf/cm ) RECOMMENDED 3.6 psi (25 kPa , 3.6 psi (25 kPa , PRESSURE 0.25 kgf/cm ) 0.25 kgf/cm ) Servicing Your Honda...
Page 159 Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric or cord. Nails or other foreign objects embedded in the side of the tire or tread. Excessive tread wear. Servicing Your Honda...
Page 160 ( ). For best performance, you should replace a tire before the tread depth at the center reaches the following limits: front 3/16 in (4 mm) rear 3/16 in (4 mm) Servicing Your Honda...
Page 161: Tire Repair
If you choose to have a tire repaired, be sure the repair work is performed by a professional. If you have a tire professionally repaired at a non-Honda facility, we recommend that you have the work checked by your Honda dealer.
Page 162 Installing improper tires on your ATV can affect handling and stability. This can cause a crash in which you can be seriously hurt or killed. Always use the size and type of tires recommended in this owner’s manual. Servicing Your Honda...
Page 163 When you replace a tire, remember: Have the tire replaced by your Honda dealer if possible. If you have a tire professionally replaced at a non-Honda facility, we recommended that you have the work checked by your Honda dealer. Servicing Your Honda...
Page 164: Engine Guard & Skid Plates
Maintenance Schedule. Have the engine guard and skid plates replaced if they are cracked or damaged. If the guard and plate bolts are loose, tighten them securely. Servicing Your Honda...
Page 165: Driveshaft Boots (Trx350Fe Only)
Driveshaft Boots (TRX350FE only) Refer to Saf ety Precautions on page (1) driveshaft boots Check the rubber driveshaft boots ( ) for damage or leaking grease. If necessary, have your Honda dealer replace them. Servicing Your Honda...
Page 166: Electrical Battery
If you plan to store your ATV, see Battery Storage, page If your battery seems weak and/or is leaking electrolyte (causing slow starting or other electrical problems), see your Honda dealer. WARNING: Battery posts, terminals and related accessories contain lead and lead compounds.
Page 167 A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance. Servicing Your Honda...
Page 168 (2) rear fender lid Removal Make sure the ignition switch is OFF ( Remove the seat (page Pull up on the two clips ( ) and remove the rear fender lid ( ) by sliding it forward. (cont’d) Servicing Your Honda...
Page 169 Slow charge the battery (see following section) once every 30 days. Installation Reinstall in the reverse order of removal. ＋ Be sure to connect the positive ( ) terminal first, then the negative − ( ) terminal. Check all bolts and other fasteners are secure. Servicing Your Honda...
Page 170: Battery Charging
However, do not intentionally leave the charger connected longer than the time period recommended in the charger’s instructions. Avoid using an automotive-type battery charger. An automotive charger can overheat an ATV battery and cause premature damage. Servicing Your Honda...
Page 171: Appearance Care
Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Saf ety Precautions...
Page 172 As a precaution, ride your ATV at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. If the inside of the headlight lens appears clouded immediately after washing, it should clear after a few minutes of riding. Servicing Your Honda...
Page 173 Brake dust. necessary, rub with a sponge. Rinse and dry. Apply a spray cleaner/polish and wipe with a non-abrasive cloth. Dull, corroded chrome Apply a high quality chrome/ or aluminum. aluminum polish and wipe with a non-abrasive cloth. Servicing Your Honda...
Page 174 Apply the polish or wax according to the instructions on the container. If a surface on your ATV is chipped or scratched, your Honda dealer has touch-up paint to match your ATV’s color. Be sure to use your ATV’s color code (page ) when you buy touch-up paint.
Page 175 Servicing Your Honda...
Page 176: Tips
Tips Here’s helpful advice on how to prepare for an off-road adventure, how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ................168 What to Take to the Riding Area ...........
Page 177: Preparing For A Ride
Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.
Page 178: What To Take On The Trail
Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.
Page 179: Transporting Your Honda
Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
Page 180 Transporting Your Honda Secure the vehicle with ‘‘tie-down straps’’ in the areas shown. Suitable ‘‘tie-down straps’’ are available from your Honda dealer. Ordinary rope is not recommended because it can stretch under load. Using ‘‘tie-down straps’’ in any other areas can damage your ATV.
Page 181: Storing Your Honda
For more information about storage, refer to the Honda Motorcycle Winter Storage Guide, available from your Honda dealer (USA only). We suggest you perform the following procedures to keep your ATV in top condition. These storage procedures will reduce the deterioration that can occur during storage.
Page 182: Preparation For Storage
Storing Your Honda Preparation for Storage Refer to Saf ety Precautions on page This procedure requires a means for draining and disposing of drained fuel (page Change the engine oil and filter (page Fill the fuel tank. Make sure the fuel fill cap is properly installed.
Page 183 Storing Your Honda To prevent rusting in the cylinder, perform the following: Remove the spark plug cap from the spark plug. Remove the spark plug. Do not connect the spark plug to the spark plug cap. − Pour a tablespoon (15 20 cc) of clean engine oil into cylinder and cover the spark plug hole with a piece of cloth.
Page 184: Removal From Storage
(page − If your ATV has been stored for more than two months ask your Honda dealer to drain and replace the fuel. Charge the battery (page ) as required. Install the battery. Perform a pre-ride inspection (page ), then test-ride your ATV at low speeds.
Page 185: You & The Environment
You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally-responsible ATV owner.
Page 186: Taking Care Of The Unexpected
Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.
Page 187: General Guidelines
Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
Page 188 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: Always put personal safety first. Take time to assess the situation and your options before deciding what to do. If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.
Page 189: If Your Engine Quits Or Won't Start
− performance the following information may help you. If you can’t correct the problem, see your Honda dealer. If your ATV won’t start, listen as you press the start button. If you don’t hear the starter motor turning, refer to the Starter motor doesn’t operate...
Page 190 If charging doesn’t help, see your Honda dealer. faulty starter motor If all possible causes are negative, the starter motor may be faulty. See your Honda dealer. SYMPTOM: Starter motor works, but the engine won’t start. POSSIBLE CAUSE WHAT TO DO out of fuel Fill the fuel tank.
Page 191 Check engine idle adjustment (page fast, stalls ). If the problem persists, see your Honda dealer. poor engine Ask your Honda dealer to modify the performance at carburetion with a high altitude jet. High Altitude Carburetor altitudes above Refer to Adjustment, 3,000 feet (1,000 m).
Page 192: If The Shift Switches Do Not Function
If the Shift Switches Do Not Function If one or both shift switches do not function, see the following instructions. If proper function cannot be restored, see your Honda dealer. When the engine is running: Stop the ATV. Turn the ignition switch to the ‘‘OFF’’ ( ) position.
Page 193: Emergency Gear Selection & Operation
If the shift switches do not operate, use the following procedure to manually select a gear so you may drive the vehicle to a location where it can be loaded and transported to a Honda dealer. Turn the ignition switch to the ‘‘ON’’ ( ) position.
Page 194 Emergency Gear Selection & Operation How to Shift Gears Manually: (A) downshift (counterclockwise) (B) upshift (clockwise) With the ATV unoccupied, align the hexagonal hole of the gear change tool with the hexagonal end of the secondary spindle which is located near the left footpeg. To downshift, turn the gear change tool counterclockwise ( ).
Page 195: If The Battery Is Low (Or Dead)
The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your Honda dealer. Taking Care of the Unexpected...
Page 196: If You Have A Flat Tire
Follow the instructions provided with the repair kit to make a temporary repair. As soon as possible, have the tire permanently repaired by your Honda dealer. Any tire that cannot be repaired should be replaced. Whenever the ATV is to be operated far from service facilities or available transportation, we recommend that you carry a tire pump and a repair kit with the vehicle.
Page 197 If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Saf ety Precautions on page (1) wheel nuts (2) wheel rim Removal Park your ATV on a firm, level surface. Raise the front (or rear) wheels off the ground and place a support block under the vehicle.
Page 198 47 lbf·ft (64 N·m , 6.5 kgf·m) If a torque wrench was not used for installation, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capability.
Page 199: If The High Oil Temperature Indicator Lights
Start the engine, and check that the high oil temperature indicator goes off. If the indicator goes off − resume riding. If there is a leak − do not ride the ATV until the leak is repaired by Honda dealer. Taking Care of the Unexpected...
Page 200: If A Fuse Blows
If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse ( ).
Page 201 If a Fuse Blows Main Fuse Access To prevent an accidental short circuit, turn the ignition switch OFF ) before checking or replacing the fuses. Remove the seat (page Remove the rear fender lid (page To access the main fuse ( ) and shift motor fuse ( ), remove the fuse box cover ( ).
Page 202 If a Fuse Blows Circuit Fuse Access (6) circuit fuses (7) spare fuses To check or replace a circuit fuse ( ), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse ( ) of the same rating or lower.
Page 203 If the replacement fuse of the same rating burns out in a short time, there is probably a serious electrical problem on your ATV. Leave the blown fuse in that circuit and have your ATV checked by your Honda dealer.
Page 204: If You Crash
Sometimes, crash damage is hidden or not immediately apparent. When you get home, thoroughly check your ATV and correct any problems you find. Also, be sure to have your Honda dealer check the frame and suspension after any serious crash.
Page 205: If You Lose Your Key
If you don’t know your key number, call the dealer you purchased your Honda from. They may have it listed in their records. If they don’t, transport your ATV to them or the nearest Honda dealer.
Page 206: If A Component Fails
If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
Page 207 Taking Care of the Unexpected...
Page 208: Technical Information
Technical Information This section contains dimensions, capacities, and other technical data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ................200 Specifications ..................202 Break-in Guidelines ................206 High Altitude Carburetor Adjustment ..........
Page 209: Vehicle Identification
Vehicle Identification Serial Numbers The frame and engine serial numbers and key number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The frame number ( ) is stamped on the front of the frame. FRONT (1) frame number The engine number ( ) is stamped on the upper side of the rear...
Page 210 Vehicle Identification Color Label & Code The color label ( ) is attached to the frame under the seat. Remove the seat (page ) to check the label. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.
Page 211: Specifications
API service label, SAE 10W-40, JASO T 903 standard MA, Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil (USA & Canada) or Honda 4-stroke oil (Canada only), or an equivalent...
Page 212 Specifications Capacities passenger capacity operator only maximum weight 463 lbs (210 kg) …TRX350TE capacity 485 lbs (220 kg) …TRX350FE rider, all cargo and accessories Engine Specifications displacement 20.08 cu-in (329.1 cm ) 3.09 × 2.68 in (78.5 × 68.0 mm) bore &...
Page 213 Specifications Chassis & Suspension caster ° …TRX350TE ° …TRX350FE trail 1.2 in (31 mm) …TRX350TE 0.7 in (17 mm) …TRX350FE AT24 × 8-12 ★★ tire size, front GOODYEAR TRACKER CL …TRX350TE AT24 × 8-12 ★★ BRIDGESTONE DIRT HOOKS …TRX350FE × ★★...
Page 214 Specifications Electrical battery 12 V 12 Ah − generator 0.245 kW/5,000 rpm Lights 12 V 30/30 W × headlight brake/tail light 12 V 21/5 W × neutral indicator reverse indicator high oil temperature indicator Fuses main 30 A shift motor 30 A other 15 A...
Page 215: Break-In Guidelines
Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts, rapid acceleration, and constant RPM operation. Technical Information...
Page 216: High Altitude Carburetor Adjustment
A high altitude jet is available to compensate for high altitude richness. For those who are mechanically proficient and have the necessary tools, installation and adjustment procedures are given in the official Honda Service Manual available from your Honda dealer. All others should have this carburetor modification performed by a Honda dealer.
Page 217: Emission Control Systems
Emission Control Systems Exhaust Emission Requirements The California Air Resources Board (CARB) requires that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided. The Vehicle Emission Control Information Label ( ) is attached on the right side of the frame.
Page 218 Carbon monoxide does not react in the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems to reduce carbon monoxide, oxides of nitrogen and hydrocarbons. Exhaust Emission Control System The exhaust emission control system is composed of appropriate carburetor settings.
Page 219 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit the following acts or the causing thereof: ( ) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...
Page 220: Oxygenated Fuels
Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
Page 221 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty.
Page 222: Consumer Information
Honda service manual. Authorized Manuals ................214 Warranty Coverage ................217 Warranty Service ................. 218 Contacting Honda ................219 Your Honda Dealer ................220 The Honda Rider’s Club (USA only) ..........221 Consumer Information...
Page 223: Authorized Manuals
Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
Page 224 Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Canada: See your Honda dealer to order authorized manuals. Publication Item Description Qty.
Page 225 NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street Address Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc. U. S. funds only. Do not send cash. Check here if your billing address is different from the shipping address shown above.
Page 226: Warranty Coverage
There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet (USA only).
Page 227: Warranty Service
If you have questions about warranty coverage or the nature of the repair, it is best to talk to the service manager of your Honda dealer. Sometimes, in spite of the best intentions of all concerned, a misunderstanding may occur.
Page 228: Contacting Honda
That’s why it’s important to work to resolve any differences at the dealership level. If you wish to comment on your experiences with your Honda or with your dealer, please send your comments to the following address (USA only): Motorcycle Division, American Honda Motor Co., Inc., P.O.
Page 229: Your Honda Dealer
Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.
Page 230: The Honda Rider's Club (Usa Only)
The Honda Rider’s Club (USA only) One of the best ways to get the most enjoyment from owning and riding your Honda is through the Honda Rider’s Club of America. Your purchase of a new motorcycle, scooter, ATV or PWC from a participating U.S.
Page 231: Table Of Contents
Table of Contents The following presents the contents of each section of your owner’s manual. ATV SAFETY ..................Important Safety Information ..............Safety Labels ..................INSTRUMENTS & CONTROLS ............Operation Component Locations ............11 Indicators & Displays ................14 Multi-function Display ..............
Page 232 Table of Contents Controls & Features ................23 Fuel Valve ..................23 Choke Knob ..................24 Ignition Switch ................. . 25 Start Button ..................26 Engine Stop Switch ................26 Headlight Switch ................27 Headlight Dimmer Switch ..............
Page 233 Table of Contents BEFORE RIDING (cont’d) Load Limits & Guidelines ..............48 Loading .................... . 48 Load Limits ..................49 Loading Guidelines ................50 Accessories & Modifications ..............51 Accessories ..................51 Modifications ..................52 BASIC OPERATION &...
Page 234 Table of Contents SERVICING YOUR HONDA ............87 Bef ore You Service Your Honda The Importance of Maintenance ............89 Maintenance Safety ................90 Important Safety Precautions ............91 Maintenance Schedule ................92 Maintenance Record ................
Page 235 ................168 What to Take to the Riding Area ........... . 168 What to Take on the Trail .............. . 169 Transporting Your Honda ..............170 Storing Your Honda ................172 Preparation for Storage ..............173 Removal from Storage ..............
Page 236 . 217 Warranty Service ................. 218 Contacting Honda ................219 Your Honda Dealer ................220 The Honda Rider’s Club (USA only) ..........221 TABLE OF CONTENTS ..............222 INDEX ....................228 QUICK REFERENCE Table of Contents...
Page 237: Index
................122 air pressure, gauge ....................102 tire ....................148 altitude, high ..................207 American Honda, contacting .............. . 219 apparel, protective ................. 40 appearace care ..................162 authorized manuals ................214 Battery ....................
Page 238 Index rear brake lever ................. . 32 rear brake lever freeplay ..............143 rear brake pedal ................. 32 rear brake pedal freeplay ..............141 shoe lining clearance ............... 138 shoe wear ..................145 braking ....................
Page 239 Index component fails .................. . 197 consumer information ................ . 213 crash, if you ..................195 crossing or turning on hills or slopes ............ . 81 customer service ................. . 219 differential oil (TRX350FE only) ............116 digital clock ..................
Page 240 Index emission control systems ..............208 engine, flooded ....................63 guard ....................155 idle speed ..................128 number ................... . 200 ....................108 pinging ................... . 104 starting ....................60 stop switch ..................26 stopping ....................
Page 241 Index fuel, fill cap .................... . 105 gauge ....................22 high altitude fuel mixture adjustment ..........207 oxygenated ..................211 recommendation ................104 refueling ..................105 reserve fuel supply ................105 tank capacity .................. .
Page 242 . 220 hourmeter ....................20 hourmeter/digital clock select button ........17, 20, 21 hour select button ................17, 21 Honda service manual ................ . 214 identification, vehicle ................200 idle speed, engine ................128 ignition switch ..................
Page 243 Index labels, safety ................... lamp check ................... . 14 limit, weight ..................49 load limits ....................49 loading guidelines ................. 50 lubrication, differential oil (TRX350FE only) ........... 116 engine oil ..................107 gear case oil ..................
Page 244 Index manual, service ..................214 maximum weight limit ................49 minute select button ................21 modifications ..................52 multi-function display ................17 neutral indicator ..................16 noise emission control system ............. 210 numbers, serial ...................
Page 245 . 127 assist lever ..................127 gear, shifting into ................69 indicator ..................14, 16 riding in .................... . 69 selector knob ..................31 rider training ..................42 Rider’s Club, Honda ................221 Index...
Page 246 Index riding, basic operations ................. 53 clothing ....................40 precautions ..................55 preparing for .................. . 168 over obstacles ..................83 safety ....................safety precautions ................55 through water ..................84 safety, important precautions ...............
Page 247 Index shifting gears ..................66 skid plates ................... . 155 skidding or sliding ................. 75 spark arrester ..................133 spark knock ..................104 spark plug ................... . 129 specifications ..................202 speedometer ..................16 stalling on a hill ..................
Page 248 Index throttle, cable ....................123 lever ................... 29, 123 tires, air pressure ..................148 flat ....................187 replacing ..................153 repairing ..................152 thread conditions ................151 tool kit ....................100 trailer hitch ...................
Page 249 Index valve, fuel ....................23 valve clearance ..................132 warning labels ..................warranty, coverage ..................217 extended ..................217 service .................... . 218 washing your ATV ................163 water, riding through ..................84 draining from brakes ..............
Page 250: Quick Reference
Quick Reference The following is a brief, but important collection of information you need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
Page 251 Quick Reference Engine No. Frame No. Ignition Key No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
Page 252 API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-40, JASO T 903 standard MA, Pro Honda GN4 or HP4 (without molybdenum additives) 4-stroke oil or equivalent 463 lbs (210 kg) …TRX350TE...
Page 253 Quick Reference Front: AT24 × 8-12 ★★ Tires GOODYEAR TRACKER CL …TRX350TE AT24 × 8-12 ★★ BRIDGESTONE DIRT HOOKS …TRX350FE Rear: AT25 × 11-10 ★★ GOODYEAR TRACKER CL …TRX350TE AT24 × 9-11 ★★ BRIDGESTONE DIRT HOOKS …TRX350FE Front: 2.8 psi (20 kPa , 0.20 kgf/cm ) Tire Pressure (cold) …TRX350TE 3.6 psi (25 kPa , 0.25 kgf/cm )

This manual is also suitable for:

Trx350fe 2006

Honda TRX350TE 2006 Owner's Manual

Instruments & Controls

Before Riding

Basic Operation & Riding

Servicing Your Honda/Bef Ore You Service Your Honda

Tips

Taking Care of the Unexpected

Technical Information

Consumer Information

Table of Contents

Quick Links

Chapters

Related Manuals for Honda TRX350TE 2006

Summary of Contents for Honda TRX350TE 2006

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Table of Contents