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TRX680FA
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Honda TRX680FA Service Manual
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:
Owner's manual
(242 pages)
,
Owner's manual
(292 pages)
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
1. General Information
Symbols
Table of Contents
Service Rules
Model Identification
General Specifications
Lubrication System
Specifications
Fuel System Specifications
Cooling System Specifications
Cylinder Head/Valve/Camshaft Specifications
Cylinder/Piston Specifications
Alternator/Starter Clutch Specifications
Sub-Transmission/Gearshift Linkage Specifications
Front Wheel/Suspension/Steering Specifications
Drivetrain Specifications
Crankcase/Crankshaft/Balancer Specifications
Rear Wheel/Suspension Specifications
Battery/Charging System Specifications
Brake System Specifications
Rear Driving Mechanism Specifications
Front Driving Mechanism Specifications
Ignition System Specifications
Electric Starter Specifications
Lights/Meters/Switches Specifications
Standard Torque Values
Engine & Frame Torque Values
Lubrication & Seal Points
Cable & Harness Routing
Emission Control Systems
3. Frame/Body Panels/Exhaust System
Service Information
Troubleshooting
Body Panel Locations
Seat
Right Side Cover
Trim Clip
Fuel Tank Cover
Steering Cover
Fuel Tank Side Cover
Center Mud Guard
Front Mud Guard
Inner Fender
Front Grille
Front Carry Pipe- •3-10
Front Carrier
Front Fender
Muffler Protector •3-12
Rear Carrier/Mud Guard
Rear Fender
Outer Fender
Engine Guard
Engine Side Cover- •3-17
Meter Cover
Exhaust System
4. Maintenance
Service Information
Maintenance Schedule
Fuel Line
Throttle Operation
Air Cleaner
Air Cleaner Housing Drain Hose
Spark Plug
Valve Clearance
Engine Oil
Engine Oil Filter
Radiator Coolant
Cooling System
Drive Shaft Boots
Rear Final Gear Case Oil and Differential Oil
Brake Fluid
Brake Pads Wear
Brake Light Switch
Brake System
Skid Plate, Engine Guard
Spark Arrester
Suspension
Nuts, Bolts, Fasteners
Steering Shaft Holder Bearing
Wheels/Tires
Steering System
6. Fuel System (Pgm-Fi)
System Components
Service Information
Symptom Troubleshooting
Pgm-Fi System Location
Pgm-Fi System Diagram
Pgm-Fi Connector Location
Pgm-Fi Troubleshooting Information
Pgm-Fi Dtc Index
Dtc Troubleshooting
Mil Circuit Inspection
Fuel Line Inspection
Sub Fuel Tank/Fuel Pump
Fuel Pump Relay
Fuel Tank
Air Cleaner Housing
Throttle Body
Injector
Ect Sensor
Bank Angle Sensor
Engine Stop Relay
Module)
Engine Idle Speed
7. Cooling System
System Flow Pattern
Service Information
Troubleshooting
System Testing
Coolant Replacement
Thermostat- •7-8
Radiator Reserve Tank
Radiator/Cooling Fan
Water Pump
9. Cylinder Head/Valve/Camshaft
System Components
Service Information
Troubleshooting
Cylinder Compression
Cylinder Head Cover Removal/ Disassembly
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Guide Replacement
Valve Seat Inspection/Refacing
Camshaft
Cylinder Head Assembly
Cylinder Head Installation
Cylinder Head Cover Assembly/ Installation
14. Drivetrain System
System Components
Service Information
Symptom Troubleshooting
Drivetrain System Location
Drivetrain System Diagram
Drivetrain Connector Location
Drivetrain Troubleshooting Information
Drivetrain Dtc Index
Drivetrain Dtc Troubleshooting
Gear Position Switch
Gearshift Switch
Drive Mode Select Switch
Shift Valve Body
Front Crankcase Cover
Torque Converter Removal
Torque Converter Inspection
Shift Clutch/Mainshaft Disassembly
Shift Clutch/Mainshaft Assembly
Torque Converter Installation
15. Front Wheel/Suspension/Steering
System Components
Service Information
Troubleshooting
Handlebar
Throttle Housing
Front Wheel
Tires
Wheel Hub and Knuckle- •15-15
Front Shock Absorber •15-22
Suspension Arm- •15-23
Steering Shaft •15-28
Tie-Rod
17. Brake System
System Components
Service Information
Troubleshooting
Brake Fluid Replacement/Air Bleeding
Front Master Cylinder
Front Brake Caliper
Brake Pedal
Rear Brake Master Cylinder
Rear Brake Caliper
Rear Brake Disc
18. Front Driving Mechanism
System Components
Service Information
Troubleshooting
Front Drive Shaft
Differential Removal
Differential Disassembly/ Inspection
Case Bearing Replacement
Differential Assembly
Differential Installation
19. Rear Driving Mechanism
System Components
Service Information
Troubleshooting
Rear Drive Shaft
Final Drive Removal
Final Drive Inspection
Universal Joint
Final Drive Disassembly
Inspection
Case Bearing Replacement
Final Drive Assembly
Final Drive Installation
20. Battery/Charging System
Battery
Component Location
System Diagram
Charging System Inspection
Alternator Charging Coil
Regulator/Rectifier
23. Lights/Meters/Switches
Component Location
Service Information
Headlight
Taillight
Accessory Socket
Ignition Switch
Handlebar Switch
Combination Meter/Rear Vs Sensor
Fuel Gauge/Fuel Level Sensor
Temperature Indicator/ Temperature Sensor
GPS RECEIVER (GPS Model Only)
Brake Light Switch
Front Brake Switch
HORN (AUSTRALIA Type Only)
HORN SWITCH (AUSTRALIA Type Only)
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See also:
Owner's Manual
2006
S E R V I C
A N U A L
R X 6 8 0 F A / F G A
\
Table of
Contents
Previous
Page
Next
Page
1
2
3
4
5
Advertisement
Chapters
1. General Information
5
3. Frame/Body Panels/Exhaust System
59
4. Maintenance
80
6. Fuel System (Pgm-Fi)
117
7. Cooling System
174
9. Cylinder Head/Valve/Camshaft
203
14. Drivetrain System
283
15. Front Wheel/Suspension/Steering
357
17. Brake System
408
18. Front Driving Mechanism
445
19. Rear Driving Mechanism
477
20. Battery/Charging System
506
23. Lights/Meters/Switches
537
Table of Contents
Troubleshooting
SERVICE INFORMATION
60
SYMPTOM TROUBLESHOOTING
121
PGM-FI TROUBLESHOOTING INFORMATION
129
DTC TROUBLESHOOTING
134
TROUBLESHOOTING
177
TROUBLESHOOTING
207
SYMPTOM TROUBLESHOOTING
288
DRIVETRAIN TROUBLESHOOTING INFORMATION
302
DRIVETRAIN DTC TROUBLESHOOTING
308
TROUBLESHOOTING
361
TROUBLESHOOTING
413
TROUBLESHOOTING
450
TROUBLESHOOTING
481
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This manual is also suitable for:
Trx680fga
2006 trx680fa
2006 trx680fga
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