Sign In
Upload
Manuals
Brands
Honda Manuals
Offroad Vehicle
2006 FOURTRAX FOREMAN TRX500 TM
Honda 2006 FOURTRAX FOREMAN TRX500 TM Manuals
Manuals and User Guides for Honda 2006 FOURTRAX FOREMAN TRX500 TM. We have
1
Honda 2006 FOURTRAX FOREMAN TRX500 TM manual available for free PDF download: Service Manual
Honda 2006 FOURTRAX FOREMAN TRX500 TM Service Manual (448 pages)
Brand:
Honda
| Category:
Offroad Vehicle
| Size: 51.14 MB
Table of Contents
1. General Information
5
Table of Contents
5
Service Rules
6
Model Identification
6
General Specifications
9
Lubrication System
9
Specifications
9
Fuel System Specifications
12
Cylinder Head/Valve Specifications
12
Cylinder/Piston Specifications
13
Clutch/Gearshift Linkage Specifications
13
Alternator/Starter Clutch Specifications
13
Crankcase/Transmission/Crankshaft/Balancer Specifications
14
Rear Wheel/Suspension Specifications
14
Front Wheel/Suspension/Steering Specifications
14
FRONT DRIVING MECHANISM SPECIFICATIONS (FM/FE Models)
15
Battery/Charging System Specifications
15
Brake System Specifications
15
Rear Driving Mechanism Specifications
15
Electric Starter Specifications
16
Ignition System Specifications
16
Lights/Meters/Switches Specifications
16
Standard Torque Values
17
Engine & Frame Torque Values
17
Lubrication & Seal Points
22
Cable & Harness Routing
26
Emission Control Systems
42
3. Frame/Body Panels/Exhaust System
46
Service Information
47
Troubleshooting
47
Body Panel Locations
48
Recoil Starter Cover
49
Seat
49
Side Cover
49
Fuel Tank Cover
50
Center Mud Guard
51
Front Mud Guard
52
Inner Fender
52
Front Carrier/Carry Pipe
53
Front Fender- •3-9
54
Rear Carrier
55
Rear Fender •3-11
56
Engine Air Guide- •3-12
57
Engine Guard
57
Exhaust System
58
4. Maintenance
61
Service Information
62
Maintenance Schedule
63
Fuel Line
65
Throttle Operation
65
Carburetor Choke
66
Air Cleaner
67
Air Cleaner Housing Drain Hose
69
Spark Plug
69
Valve Clearance
70
Engine Oil
71
Engine Idle Speed
73
Engine Oil Filter
73
DRIVE SHAFT BOOTS (FM/FE Models)
74
Rear Final Gear Case Oil and Differential Oil
74
Brake Fluid
76
Brake Light Switch
77
Brake Pads Wear
77
Brake Shoes Wear
77
Brake System
78
Clutch System
79
Reverse Lock System
79
Skid Plate, Engine Guard
79
Spark Arrester
80
Suspension
80
Nuts, Bolts, Fasteners
81
Steering Shaft Holder Bearing
81
Wheels/Tires
81
Steering System
82
6. Fuel System
93
System Components
94
Service Information
95
Troubleshooting
96
Air Cleaner Housing
97
Carburetor Removal
98
Carburetor Disassembly/ Inspection
99
Carburetor Assembly
104
Carburetor Installation
109
Pilot Screw Adjustment
111
High Altitude Adjustment
112
Fuel Tank
114
8. Cylinder Head/Valve
127
System Components
128
Service Information
130
Troubleshooting
132
Cylinder Compression
133
Cylinder Head Cover Removal/ Disassembly
133
Cylinder Head Removal
135
Cylinder Head Disassembly
136
Valve Guide Replacement
138
Valve Seat Inspection/Refacing
139
Cylinder Head Assembly
142
Cylinder Head Cover Assembly/ Installation
144
Cylinder Head Installation
144
Camshaft Removal
146
Camshaft Installation
149
10. Clutch/Gearshift Linkage
161
System Components
162
Service Information
163
Troubleshooting
165
Front Crankcase Cover Removal
166
Centrifugal Clutch
168
Change Clutch
173
Gearshift Linkage
180
Front Crankcase Cover Installation
183
12. Crankcase/Transmission/Crankshaft/Balancer
200
System Components
201
Service Information
203
Crankshaft/Balancer
219
Crankcase Bearing
223
Crankcase Assembly
226
13. Front Wheel/Suspension/Steering
231
System Components
232
Service Information
233
Troubleshooting
235
Handlebar
236
Throttle Housing
239
Front Wheel
240
Tires- •13-11
242
Wheel Hub and Knuckle
244
Suspension Arm
250
Front Shock Absorber
254
Steering Shaft
255
Tie-Rod
260
15. Brake System
274
System Components
275
Service Information
276
Troubleshooting
277
Brake Fluid Replacement/Air Bleeding
278
Brake Pad/Disc
279
Front Master Cylinder
281
Front Brake Caliper
284
Rear Brake Drum/Shoes
288
Rear Brake Pedal
292
16. Front Driving Mechanism (Fm/Fe Models)
294
System Components
295
Service Information
296
Troubleshooting
299
Front Drive Shaft
300
Front Final Drive Removal
305
Front Final Gear Disassembly/ Inspection
308
Front Final Gear Case Bearing Replacement
315
Front Final Drive Installation
323
17. Rear Driving Mechanism
327
System Components
328
Service Information
329
Troubleshooting
332
Rear Axle Removal
333
Rear Final Drive Removal
336
Rear Final Gear Disassembly/ Inspection
338
Rear Final Gear Case Bearing Replacement
343
Rear Final Gear Assembly
346
Rear Final Drive Installation
349
Rear Axle Installation
351
18. Battery/Charging System
354
Battery
355
Component Location
355
System Diagram
355
Charging System Inspection
360
Alternator Charging Coil
361
Troubleshooting
365
21. Lights/Meters/Switches
382
Component Location
383
Service Information
384
Assist Headlight
385
Headlight
386
Taillight
386
Accessory Socket
387
Ignition Switch
388
Handlebar Switch
389
Brake Light Switch
390
Front Brake Switch
391
Gear Position Switch
391
Carburetor Heater/Carburetor Heater Switch
392
COMBINATION METER (Except A/CM Type TM Model)
393
FUEL GAUGE/FUEL LEVEL SENSOR (Except A/CM Type TM Model)
394
Oil Cooling System
396
Temperature Indicator
398
Throttle Position (Tp) Sensor
400
HORN (U Type Only)
402
22. Electric Shift Program (Esp: Fe Model)
403
Component Location
404
System Diagram
404
Service Information
405
Before Troubleshooting
406
Diagnostic Troubleshooting
408
Angle Sensor
420
Control Motor and Reduction Gears
421
Gearshift Switch
423
Reverse Shift Switch
424
Advertisement
Advertisement
Related Products
Honda 2006 FOURTRAX FOREMAN TRX500 FM
Honda 2006 FOURTRAX FOREMAN TRX500 FE
Honda 2006 FourTrax Foreman Rubicon
Honda FOURTRAX RANCHER AT 2006 TRX400FA
Honda 2006 TRX680FGA
Honda 2006 TRX350TE Fourtrax 350 ES
Honda 2006 TRX350FM Fourtrax 4x4
Honda 2006 TRX350TM Fourtrax 350
Honda 2006 TRX500TM Fourtrax Foreman
Honda 2006 TRX680FA
Honda Categories
Motorcycle
Automobile
Lawn Mower
Offroad Vehicle
Engine
More Honda Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL