Front Pad Assembly - Polaris 2004-2005 Sportsman 6x6 Service Manual

GENERAL INFORMATION
NOTE: Brake fluid will be forced through
compensating port into master cylinder fluid reservoir
when piston is pushed back into caliper. Remove
excess fluid from reservoir as required.
5. Push mounting bracket inward and slip outer
brake pad past edge. Remove inner pad.
6. Measure the thickness of the pad material.
Replace pads if worn beyond the service limit.
Front Brake Pad Thickness
New .298"/7.6 mm
Service Limit .180" / 4.0 mm

FRONT PAD ASSEMBLY

1. Lubricate mounting bracket pins with a light film of
Polaris Premium All Season Grease, and install
rubber dust boots.
Measure
Thickness
9.11