Front Hub Disassembly/Inspection; Final Drive - Polaris 2009 Trail Boss 330 Service Manual

FINAL DRIVE

SPECIAL TOOLS
PART NUMBER
2870872
2870871
2870623
2871572
2871573
2871574
2871199
WHEEL, HUB, AND SPINDLE
TORQUE TABLE
Item
Front Wheel Nuts
Rear Wheel Nuts
Front Spindle Nut
Rear Hub Retaining Nut
¡
Refer to exploded views and text for torque values
of other fasteners
CAUTION: Locking nuts, and bolts with preapplied
locking agent should be replaced if removed. The
self-locking properties of the nut or bolt are reduced
or destroyed during removal.
FRONT HUB
DISASSEMBLY/INSPECTION
1. Elevate front end and safely support machine
under footrest / frame area.
CAUTION: Serious injury may result if machine tips
or falls. Be sure machine is secure before beginning
this service procedure. Wear eye protection when
removing bearings and seals.
2. Check bearings for side play by grasping tire /
wheel firmly (top and bottom) and checking for
movement. It should rotate smoothly without
binding or rough spots.
7.2
TOOL DESCRIPTION
Shock Spanner Wrench
Ball Joint Replacement
Tool
Shock Absorber Spring
Compression Tool
Strut Rod Wrench
LH Strut Spring
Compressor
RH Strut Spring
Compressor
Seal Sleeve Installation
Tool Kit
¡
Specification
27 Ft. Lbs. (37 Nm)
50 Ft. Lbs. (68 Nm)
40 Ft. Lbs. (54 Nm)
80 Ft. Lbs. (109 Nm)
3. Remove wheel nuts and wheel.
4. Remove the two brake caliper bolts and the brake
caliper. Use mechanic's wire or other suitable
material to support the caliper assembly. Do not
allow caliper assembly to hang by the brake line!
5. Remove hub cap, cotter pin, front spindle nut, and
washer.