Table Of Contents - Mitsubishi 1989-1993 GALANT Service Manual

Table of Contents

Group Index1
Rear Suspension1
Table Of Contents3
How To Use This Manual Definition Of Terms5
Explanation Of Manual Contents6
Explanation Of The Troubleshooting Guide8
Explanation Of Circuit Diagrams9
Vehicle Identification Number List10
Vehicle Information Code Plate13
Chssis Number13
Vehicle Safety Certification Label14
Engine Model Stamping14
Theft Protection Label14
Cautions Regarding Panel Repairs14
Labels Locations15
Precautions Before Service17
Servicing Electrical System17
Vehicle Washing Precaution18
Scan Tool18
Towing And Hoisting19
Front Towing Pickup19
Rear Towing Pickup19
Towing When Keys Are Not Available19
Safety Precautions When Towing20
Hoisting20
Floor Jack20
Lifting, Jacking Support Location21
Special Handling Instructions For Awd Models22
Speedometer Test (Awd)23
Brake Test (Awd)23
Wheel Balance24
Front Wheel Measurement24
Rear Wheel Measurement24
General Data And Specifications25
Dimensions25
Engine Specifications28
Tightening Torque29
Master Troubleshooting30
Vehicle Pulls To One Side34
Lubrication And Maintenance36
Server Service36
Engine Oil36
Recommended Lubricants And Lubricant Capacities Table37
Materials Added To Fuel37
Automatic Transaxle37
Selection Of Coolant39
Scheduled Maintenance Table40
Maintenance Service41
Fuel Hoses41
Spark Plugs Replacement42
Timing Belt Replacement42
Drive Belt Inspection43
Engine Oil Change43
Engine Oil Filter Change43
Drive Belt (For Water Pump And Generator)43
Engine Oil Filter Selection44
Manual Transaxle - Inspect Oil Level44
Automatic Transaxle - Inspect Fluid Level45
Automatic Transaxle - Change Fluid45
Engine Coolant Change46
Disc Brake Pads Inspection46
Rear Drum Brake Linings And Rear Wheel Cylinders Inspection46
Brake Hoses Check47
Ball Joint And Steering Linkage Seals Inspection47
Drive Shaft Boot Inspection47
Exhaust System Check47
Table Of Main Sealants And Adhesives48
Engine51
Engine (Sohc) Specifications52
General Specifications52
Engine (Sohc) - Selants And Adhesives55
Engine (Sohc) - Special Tools55
Engine (Sohc) Troubleshooting56
Engine (Sohc) Service Adjustment Procedures57
Engine (Sohc) Oil Check57
Engine (Sohc) Lash Adjusters Check57
Engine (Sohc) - Compression Pressure Check58
Engine (Sohc) Manifold Vacuum Inspection59
Engine (Sohc) Timing Belt Tension Adjustment60
Engine (Sohc) Drive Belts Tension Adjustment62
Tension Adjustment Of The Generator Drive Belt63
Deflection Adjustment Of Power Steering Oil Pump Drive Belt63
Tension Adjustment Of The Air Conditioning Compressor Drive Belt63
Engine Assembly (8 Valve) Removal And Installation64
Removal Of Power Steering Oil Pump66
Removal Of Air Conditioning Compressor66
Removal Of Engine Mount Bracket66
Removal/Installation Of Engine Assembly66
Engine Asssembly (16 Valve) Removal And Installation67
Engine Assembly67
Camshaft And Camshaft Oil Seal (8 Valve) Removal And Installation69
Removal Of Rocker Arm And Shaft Assembly70
Installation Of Camshaft70
Installation Of Oil Seal70
Removal Of Camshaft Sprocket72
Removal Of Rocker Arms And Rocker Arm Shaft Assembly72
Installation Of Rocker Arms And Rocker Arms Shaft Assembly72
Installation Of Camshaft Oil Seal72
Oil Pan And Oil Screen Removal And Installation73
Cylinder Head Gasket (8 Valve) Removal And Installation75
Cylinder Head Gasket (16 Valve) Removal And Installation80
Removal Of Cylinder Head Assembly82
Installation Of Cylinder Head Gasket82
Installation Of Cylinder Head Assembly/Cylinder Head Bolt83
Installation Of Water Inlet Fitting, Thermostat And Case Assembly83
Timing Belt (8 Valve) Removal And Installation84
Removal Of Timing Belt86
Removal Of Oil Pump Sprocket87
Removal Of Timing Belt "B"87
Timing Belts Inspection87
Tensioner Pulley88
Installation Of Crankshaft Sprocket "B"88
Installation Of Spacer88
Installation Of Timing Belt "B"88
Adjustment Of Timing Belt "B" Tension89
Installation Of Timing Belt Tensioner/Tensioner Spring/Spacer89
Timing Belt Installation90
Timing Belt Tension Adjustment90
Timing Belt Front Lower Cover Installation91
Timing Belt (16 Valve) Removal And Installation92
Removal Of Auto Tensioner94
Engine (Dohc) Specifications103
Troubleshooting106
Engine (Dohc) Service Adjustment Procedures107
Engine Oil Check (Dohc)107
Lash Adjusters Check (Dohc)107
Dash Pot Inspection And Adjustment (Non-Turbo-M/T)108
Compression Pressure Check (Dohc)109
Manifold Vacuum Inspection (Dohc)110
Drive Belts Tension Adjustment (Dohc)111
Tension Adjustment Of The Generator Drive Belt (Dohc)112
Deflection Adjustment Of Power Steering Oil Pump Drive Belt (Dohc)112
Adjusting Of The Air Conditioning Compressor Drive Belt (Dohc)112
Engine Assembly Removal (Dohc)113
Service Points Of Removal (Dohc Engine)117
Camshaft And Camshaft Oil Seals Removal And Installation (Dohc)118
Oil Pan And Oil Screen Removal And Installation (Dohc)121
Cylinder Head Gasket Removal And Installation (Dohc)123
Timing Belt Removal And Installation (Dohc)130
Auto Tensioner (Dohc)135
Installation Of Engine Support Bracket (Dohc)135
Installation Of Crankshaft Sprocket "B" (Dohc)136
Installation Of Spacer (Dohc)136
Installation Of Timing Belt "B" (Dohc)136
Adjustment Of Timing Belt "B" Tension (Dohc)136
Installation Of Flange (Dohc)137
Installation Of Crankshaft Sprocket (Dohc)137
Installation Of Oil Pump Sprocket (Dohc)137
Installation Of Camshaft Sprockets (Dohc)137
Installation Of Auto Tensioner (Dohc)138
Installation Of Tensioner Pulley (Dohc)138
Installation Of Timing Belt (Dohc)139
Adjustment Of Timing Belt Tension (Dohc)141
Installation Of Timing Belt Lower Cover/Timing Belt Upper Cover142
Fuel143
Fuel System (Sohc 8 Valve)145
General Information145
Fuel System (Sohc 8 Valve) Specifications147
Torque Specifications148
Fuel System - Special Tools149
Fuel System (Sohc 8 Valve) Troubleshooting150
Explanation And Precaution Related To Harness Checking151
Check Engine/Malfunction Indicator Lamp152
Fuel System (Sohc 8 Valve) On-Board Diagnostics153
Fuel System (Sohc 8 Valve) Troubleshooting Table155
Fuel System (Sohc 8 Valve) - Failsafe/Back-Up Functions List158
Fuel System (Sohc 8 Valve) - Read Out Of Diagnostic Trouble Code158
Clear Memory Of Diagnostic Trouble Code159
Fuel System - Check Chart Classified By Problem Symptoms160
Fuel System (Sohc 8 Valve) Problem Symptoms Table161
Fuel System (Sohc 8 Valve) Circuit Diagram162
Circuit Diagram166
Fuel Tank And Fuel Line Troubleshooting174
Curb Idle Speed Inspection174
Basic Idle Speed Adjustment175
Throttle Body (Throttle Valve Area) Cleaning177
Throttle Position Sensor Adjustment177
On-Vehicle Inspection Of Mfi Components180
Components Inspection Procedure Using The Scan Tool (Fuel System)183
Fuel System - Harness Inspection185
Multipoint Fuel Injection Relay Inspection186
Engine Control Module Power Ground187
Fuel Pump188
Fuel System188
Volume Air Flow Sensor191
Intake Air Temperature Sensor193
Barometric Pressure Sensor195
Engine Coolant Temperature Sensor197
Throttle Position Sensor199
Closed Throttle Position Switch203
Closed Throttle Position Switch (From 1990 Models)205
Idle Speed Control Motor Position Sensor (1989 Models)206
Idle Speed Control Motor Posistion Sensor (From 1990 Models)209
Camshaft Position Sensor (Up To 1990 Models)211
Camshaft Position Sensor (From 1991 Models)213
Crankshaft Position Sensor (Up To 1990 Models)215
Crankshaft Position Sensor (From 1991 Models)217
Ignition Switch - St And Park/Neutral Position Switch (A/T)220
Vehicle Speed Sensor222
Power Steering Pressure Switch223
Air Conditioning Switch And A/C Compressor Clutch Relay225
Egr Temperature Sensor (Calif.)227
Oxygen Sensor229
Injectors232
Measuring Resistance Between Terminals234
Idle Speed Control Motor (Dc Motor)235
Actuator Inspection236
Idle Speed Control Motor (Dc Motor) (From 1990 Models)236
Ignition Coil And Ignition Power Transistor238
Evaporative Emission Purge Solenoid241
Egr Solenoid (Calif.)243
Fuel Pressure Test245
Inspection Of Engine Control Module Terminal Voltage247
Terminal Voltage Check Chart248
Fuel Tank Removal251
Fuel Tank Inspection252
Installation Of Fuel Tank Pressure Control Valve252
Fuel Pump Replacement253
Connection Of Vapor Hose/Filler Hose253
Connection Of High Pressure Hose To Fuel Pump253
Fuel Line And Vapor Line Removal And Installation255
Removal Of Eye Bolt256
Removal Of Fuel Filter256
Fuel Line And Vapor Line Inspection256
Installation Of Fuel Filter256
Installation Of High Pressure Fuel Hose257
Fuel System (Sohc 16 Valve) General Information258
Fuel System (Sohc 16 Valve) Specifications260
Explanation Of Troubleshooting Procedures261
Fuel System (Sohc 16 Valve) Troubleshooting262
Check Engine/Malfunction Indicator Lamp (Sohc 16 Valve)262
Fuel System (Sohc 16 Valve) On-Board Diagnostics263
Fuel System (Sohc 16 Valve) Diagnostic Chart (Fault Tree)263
Fuel System (Sohc 16 Valve) Troubleshooting Table265
Fuel System (Sohc 16 Valve) Failsafe/Back-Up Functions List268
Fuel System (Sohc 16 Valve) Check Chart Classified By Problem Symptoms269
Fuel System (Sohc 16 Valve) Circuit Diagram270
Fuel System (Sohc 16 Valve) Service Adjustment Procedures275
Fuel Tank And Fuel Line (Sohc 16 Valve) Troubles275
Curb Idle Speed Inspection (Sohc 16 Valve)275
Basic Idle Speed Adjustment (Sohc 16 Valve)276
Throttle Body (Throttle Valve Area) Cleaning (Sohc 16 Valve)278
Closed Throttle Position Switch And Sensor Adjustment278
Fixed Sas Adjustment (Sohc 16 Valve)280
On-Vehicle Inspection Of Mfi Components (Sohc 16 Valve)281
Component Location281
Power Supply - Mfi (Sohc 16 Valve)285
Multiport (Sohc 16 Valve)287
Engine Control Module Power Ground (Sohc 16 Valve)288
Fuel Pump (Sohc 16 Valve)289
Volume Air Flow Sensor (Sohc 16 Valve)292
Intake Air Temperature Sensor (Sohc 16 Valve)294
Barometric Pressure Sensor (Sohc 16 Valve)296
Engine Coolant Temperature Sensor (Sohc 16 Valve)297
Throttle Position Sensor (Sohc 16 Valve)299
Closed Throttle Position Switch (Sohc 16 Valve)302
Iac Valve Position Sensor (Sohc 16 Valve)304
Camshaft Position Sensor (Sohc 16 Valve)307
Crankshaft Position Sensor (Sohc 16 Valve)309
Ignition Switch-St (M/T) (Sohc 16 Valve)313
Ignition Switch-St And Park/Neutral Position Switch (A/T)314
Vehicle Speed Sensor (Sohc 16 Valve)315
Power Steering Pressure Switch (Sohc 16 Valve)317
Air Conditioning Switch And A/C Compressor Clutch Relay (Sohc 16 V)318
Egr Temperature Sensor (Sohc 16 Valve)319
Egr Temperature Sensor 319
Oxygen Sensor (Sohc 16 Valve)321
Injectors (Sohc 16 Valve)323
Idle Air Control Motor (Dc Motor) (Sohc 16 Valve)326
Ignition Coil And Ignition Power Transistor (Sohc 16 Valve)328
Evaporative Emission Purge Solenoid (Sohc 16 Valve)331
Egr Solenoid (Sohc 16 Valve)333
Inspection Of Engine Control Module Terminal Voltage (Sohc 16 Valve)334
Fuel Filter337
Fuel System (Dohc) General Information338
Fuel System (Dohc) Specifications343
Fuel System (Dohc) Troubleshooting347
Check Engine/Malfunction Indicator Lamp (Dohc)347
Fuel System (Dohc) Diagnostic Chart (Fault Tree)348
Fuel System (Dohc) Troubleshooting Table350
Failsafe/Back-Up Functions List - Fuel System (Dohc)353
Check Chart Classified By Problem Symptoms - Fuel System (Dohc)354
Fuel System (Dohc) Problem Symptoms Table355
Fuel System (Dohc) Circuit Diagram356
Fuel Tank And Fuel Line Troubles (Dohc)386
Fuel System (Dohc) Service Adjustment Procedures387
Curb Idle Speed Inspection (Dohc)387
Basic Idle Speed Adjustment (Dohc)387
Throttle Body (Throttle Valve Area) Cleaning (Dohc)390
Throttle Position Sensor Adjustment (Dohc)390
Closed Throttle Position Switch (Fixed Sas) Adjustment (Dohc)392
On Vehicle Inspection Of Mfi Components (Dohc)393
Power Supply And Ignition Switch-Ig (Dohc)397
Multiport (Dohc)399
Fuel Pump (Dohc)400
Volume Air Flow Sensor (Dohc)403
Intake Air Temperature Sensor (Dohc)405
Barometric Pressure Sensor (Dohc)408
Engine Coolant Temperature Sensor (Dohc)410
Throttle Position Sensor (1989 Models) (Dohc)412
Throttle Position Sensor (From 1990 Models) (Dohc)414
Closed Throttle Position Switch (Dohc)416
Camshaft Position Sensor (Dohc)419
Crankshaft Position Sensor (Dohc)425
Ignition Switch-St426
Ignition Switch-St And Park/Neutral Position Switch426
Air Conditioning Switch And A/C Compressor Clutch Relay (Dohc)427
Knock Sensor (Dohc)429
Egr Temperature Sensor (Dohc)430
Heated Oxygen Sensor (Dohc)432
Injectors (Dohc)437
Actuator Inspection (Dohc)439
Measuring Resistance Between Terminals (Dohc)439
Resistor (Turbo) (Dohc)440
Idle Air Control Motor (Stepper Motor) (Dohc)440
Ignition Coil And Ignition Power Transistor (Dohc)444
Fuel Pressure Solenoid 449
Turbocharger Waste Gate Solenoid (Dohc)451
Boost Meter (Dohc)453
Boost Meter 453
Fuel Pressure Test (Dohc)454
Terminal Voltage Check Chart - Fuel System (Dohc)457
Fuel Tank Removal And Installation (Dohc)460
Fuel Tank Pressure Control Valve (Dohc)461
Installation Of Fuel Tank Pressure Control Valve (Dohc)461
Fuel Pump Replacement (Dohc)462
Connection Of Vapor Hose/Fillter Hose (Dohc)462
Connection Of High Pressure Hose To Fuel Pump (Dohc)462
Fuel Tank (Awd) Removal And Installation464
Fuel Pump And Gauge Assembly Replacement (Dohc)465
Fuel Line And Vapor Line (Fwd) Removal And Installation466
Removal Of Eye Bolt (Dohc)467
Removal Of Fuel Filter (Dohc)467
Installation Of Fuel Vapor Hose/Fuel Return Hose (Dohc)467
Installation Of Fuel Filter (Dohc)467
Fuel Line And Vapor Line (Awd) Removal And Installation468
Fuel Filter Removal And Installation (Dohc)469
Engine Control Specifications470
Engine Control Troubleshooting470
Accelerator Cable And Accelerator Pedal Troubles470
Accelerator Cable Inspection And Adjustment471
Accelerator Switch Inspection And Adjustment471
Engine Control Removal And Installation472
Removal Of Accelerator Pedal472
Application Of Sealant To Accelerator Arm Bracket473
Application Of Grease To Accelerator Arm Side Inner Cables/Bushing473
Auto-Cruise Control System Specifications474
Auto-Cruise Control System - Special Tools475
Auto-Cruise Control System Troubleshooting476
Checking The Control Unit Power Supply Circuit481
Checking The Set Switch Circuit482
Checking The Resume Switch Circuit483
Checking The Vehicle-Speed Sensor Circuit484
Checking The Actuator Circuit485
Checking The Stop Light Switch Circuit487
Checking The Park/Neutral Position Switch Control Circuit (A/T)488
Checking The Clutch Pedal Position Switch Circuit (M/T)489
Checking The Circuits Related To The Accelerator Switch Off Function490
Checking The Circuits Related To The Overdrive Cancellation Function491
Auto-Cruise Control System Troubleshooting Quick-Reference Chart492
Check The Control Unit Power Supply Circuit496
Checking The Set Switch496
Check The Resume Switch Circuit497
Checking The Vehicle Speed Sensor Circuit497
Checking The Auto-Cruise Control Vacuum Pump498
Check The Stop Light Switch Circuit499
Checking The Park/Neutral Position Switch Circuit (A/T)499
Check The Clutch Pedal Position Switch Circuit (M/T)500
Check The Circuits Related To The Accelerator Switch Off Function500
Check The Circuits Related To The Overdvie Cancel Function (A/T)501
Auto-Cruise Control501
Check Throttle Position Sensor And Closed Position Switch Circuit502
Auto-Cruise Control System On-Board Diagnostic Check503
Auto-Cruise Control System - Diagnostic Display Patterns/Trouble Codes504
Input Check Table506
Auto-Cruise Control Related Harnesses507
Location Of Control Unit509
Auto-Cruise Control Components Location510
Auto-Cruise Control System Circuit Diagrams513
Control System516
Auto-Cruise Control System Service Adjustment Procedures539
Auto-Cruise Control System Inspection539
Auto-Cruise Control Main Switch Check539
Speed Reduction Setting Check539
Auto-Cruise Control Cancellation Check540
Check Of Return To The Set Speed Before Cancellation540
Accelerator Cables Inspection And Adjustment540
Auto-Cruise Control Switch Inspection543
Stop Light Switch/Brake Switch Inspection543
Clutch Pedal Position Switch Inspection543
Park/Neutral Position Switch ("N" And "P" Positions) Inspection544
Actuator Inspection And Operation Check544
Electronic Control Unit (Ecu) Signal Circuit Check547
Auto-Cruise Control Vacuum Pump Inspection549
Auto-Cruise Control Removal And Installation550
Removal Steps Of Actuator551
Removal Steps Of Sensor And Switches551
Installation Of Vacuum Hose552
Cooling553
Cooling Specifications554
Cooling System Troubleshooting557
Special Tool557
Cooling System Circuit Diagram558
Cooling System Service Adjustment Procedures560
Engine Coolant Leak Check560
Radiator Cap Pressure Test560
Radiator Removal And Installation561
Removal Of Radiator Upper Hose/Lose Hose562
Disconnection Of Automatic Transaxle Oil Cooler Hoses562
Radiator Inspection562
Radiator Fan Motor Inspection562
Thermo Sensor Inspection563
Resistor Inspection563
Radiator Fan Motor Relay Inspection563
Radiator Fan Motor Assembly Disassembly And Reassembly564
Installation Of Radiator Lower Hose/Radiator Upper Hose564
Thermostat Removal And Installation565
Thermostat Inspection565
Water Pump (Sohc) Removal And Installation567
V-Ribbed Belt Inspection570
Water Pump Inspection570
Installation Of O-Ring570
Water Pump (Sohc) Installation571
Water Pump (Dohc) Removal And Installation572
Water Pump (Dohc) Inspection574
Water Pump (Dohc) Installation574
Water Hose And Water Pipe (Sohc) Removal And Installation575
Engine Coolant Temp. Gauge Unit/Coolant Sensor Removal/Installation583
Engine Coolant Temperature Gauge Unit Inspection584
Engine Coolant Temperature Sensor Inspection584
Air Conditioning Engine Coolant Temperature Switch Inspection584
Engine Coolant Temperature Switch585
Intake And Exhaust587
Intake And Exhaust Specifications588
Exhaust System588
Intake And Exhaust Troubleshooting591
Intake And Exhaust Service Adjustment Procedures592
Air Cleaner Element Inspection And Replacement592
Intake Charge Pressure Control System Inspection593
Turbocharger Supercharging Pressure Inspection593
Turbocharger Waste Gate Solenoid Inspection594
Turbocharger Bypass Valve Inspection594
Air Cleaner Removal And Installation595
Charge Air Cooler Removal And Installation598
Charge Air Cooler Inspection599
Intake Manifold (Sohc 8) Removal And Installation600
Disconnection Of Radiator Upper Hose602
Disconnection Of Fuel High Pressure Hose602
Removal Of Fuel Rail, Fuel Injection And Pressure Regulator602
Intake Manifold Plenum Check602
Intake Manifold Check603
Installation Of Fuel Rail, Fuel Injector And Pressure Regulator603
Connection Of Radiator Upper Hose603
Intake Manifold (Sohc 16) Removal And Installation604
Intake Manifold (Dohc) Removal And Installation607
Turbocharger Removal And Installation610
Removal Of Oxygen Sensor611
Removal Of Turbocharger Assembly612
Removal Of Oil Pipe612
Turbocharger Assembly Check612
Installation Of Turbocharger Assembly612
Exhaust Manifold (Sohc 8) Removal And Installation613
Exhaust Manifold (Sohc 16 Valve) Removal And Installation614
Exhaust Manifold (Dohc Non-Turbo) Removal And Installation616
Exhaust Manifold (Dohc Turbo) Removal And Installation617
Exhaust Pipe And Main Muffler (Sohc) Removal And Installation618
Exhaust Pipe And Main Muffler (Dohc) Removal And Installation619
Emission Control Systems621
Emission Control Systems Specifications622
Emission Control Systems Troubleshooting623
Vacuum Hoses Routing624
Vacuum Circuit Diagram629
Positive Crankcase Ventilation System633
Crankcase Ventilation System Inspection634
Positive Crankcase Ventilation (Pcv) Valve Inspection634
Evaporative Emission Control System635
Evaporative Emission Canister636
Purge Control System Inspection637
Purge Control System Inspection 638
Purge Port Vacuum639
Purge Control Valve Inspection640
Evaporative Emission Purge Solenoid Inspection641
Volume Air Flow Sensor, Engine Coolant Temperature Sensor And Intake Air Temperature Sensor641
Air Conditioning Switch641
Exhaust Gas Recirculation (Egr) System642
Egr System Inspection 645
Egr Valve Control Vacuum Inspection646
Egr Valve Inspection647
Thermal Vacuum Valve Inspection647
Egr Temperature Sensor Inspection648
Egr Solenoid Inspection648
Catalytic Converter Inspection649
Clutch651
Clutch Specifications652
Clutch Lubricants653
Clutch Troubleshooting654
Clutch Service Adjustment Procedures655
Clutch Pedal Inspection And Adjustment655
Clutch Bleeding656
Clutch Pedal Removal And Installation657
Clutch Pedal Inspection659
Interlock Switch Inspection (Clutch)659
Clutch Control Removal And Installation660
Disconnection Of Hose Clips/Clutch661
Installation Of Clutch Hose/Tube661
Clutch Master Cylinder Disassembly And Reassembly662
Clutch Release Cylinder Removal And Installation663
Manual Transaxle665
Manual Transaxle Specifications666
Manual Transaxle Troubleshooting667
Manual Transaxle (Fwd) Service Adjustment Procedures668
Transaxle Oil Replacement668
Drive Shaft Oil Seals Replacement668
Speedometer Cable Replacement669
Transaxle Control Removal And Installation670
Installation Of Select Cable671
Installation Of Shift Cable671
Shift Lever Assembly Disassembly And Reassembly673
Installation Of Return Spring673
Transaxle (Fwd) Removal And Installation674
Disconnection Of Compressor Assembly From Transaxle Assembly676
Disconnection Of Tie Rod End From Knuckle676
Disconnection Of Lower Arm Ball Joint676
Disconnection Of Drive Shaft676
Removal Of Transaxle Assembly677
Installation Of Drive Shaft677
Installation Of Front Height Sensor Rod677
Installation Of Starter678
Manual Transaxle (Awd) Specifications679
Transaxle Oil Replacement (Awd)682
Drive Shaft Oil Seals Replacement (Awd)682
Transfer Oil Seal Replacement (Awd)683
Transaxle Control683
Transaxle (Awd) Removal And Installation684
Disconnection Of Drive Shaft (Awd)686
Transfer Removal And Installation (Awd)687
Specifications689
Lubricants689
Hydraulic Circuit - Neutral691
Hydraulic Circuit - Parking693
Hydraulic Circuit - Drive First695
Hydraulic Circuit - Drive Second697
Hydraulic Circuit - Drive Third699
Hydraulic Circuit - Drive Fourth701
Hydraulic Circuit - Lock-Up703
Hydraulic Circuit - Reverse705
Hydraulic Circuit - Neutral For 1990.5, 1991, 1992 And 1993 Model707
Hydraulic Circuit - Parking For 1990.5, 1991, 1992 And 1993 Model709
Hydraulic Circuit - Drive Stopping For 1990.5, 1991, 1992, 1993 Model711
Hydraulic Circuit - Drive First For 1990.5, 1991, 1992 And 1993 Model713
Hydraulic Circuit - Drive Second For 1990.5, 1991, 1992 And 1993 Model715
Hydraulic Circuit - Drive Third For 1990.5, 1991, 1992 And 1993 Model717
Hydraulic Circuit - Drive Fourth For 1990.5, 1991, 1992 And 1993 Model719
Hydraulic Circuit - Lock-Up For 1990.5, 1991, 1992 And 1993 Model721
Hydraulic Circuit - Reverse For 1990.5, 1991, 1992 And 1993 Model723
Automatic Transaxle Specifications725
Automatic Transaxle - Special Tools727
Automatic Transaxle Troubleshooting728
Troubleshooting Guide730
Automatic Transaxle - Data Link And Test732
Fluid Level And Condition (Automatic Transaxle)732
Control Cable732
Automatic Transaxle - Read Out Of Fault Codes733
Checking The Control System (When Scan Tool Is Used)740
Element In Use At Each Position Of Selector Lever743
Automatic Transaxle - Shift Patterns743
Inspection Of Electronic Control System Components750
Oil Pressure Tests758
Standard Oil Pressure Table759
Remedial Steps If Oil Pressure Is Not Normal761
Converter Stall Test765
Automatic Transaxle Circuit Diagram766
Elc 4-Speed Automatic Transaxle Control Component Layout786
Automatic Transaxle Service Adjustment Procedures788
Transaxle Fluid Level Inspection788
Transaxle Fluid Replacement788
Transfer Oil Replacement788
Selector Lever Operation Check789
Key Interlock Mechanism Check789
Shift Lock Mechanism Check790
Park/Neutral Position Switch Adjustment790
Kickdown Servo Adjustment792
Line Pressure Adjustment794
Reducing Pressure Adjustment797
Drive Shaft Oil Seals Replacement (Automatic Transaxle)798
Speedometer Cable Replacement (Automatic Transaxle)799
Automatic Transaxle Control Removal And Installation800
Power (Pwr) Economy (Eco) Switch802
Overdrive Control Switch802
Installation Of Transacle Control Cable802
Installation Of Shift Lock Cable803
Installation Of Slide Lever/Key Interlock Cable803
Automatic Transaxle Control Disassembly And Reassembly804
Removal Of Overdrive Control Switch Connector805
Removal Of Overdrive Control Switch805
Installation Of Sleeve805
Transaxle Oil Cooler Hoses Removal And Installation806
Transaxle Assembly (Fwd) Removal And Installation807
Disconnection Of Tie Rod End810
Transaxle Assembly (Awd) Removal And Installation811
Automatic Transaxle Transfer Removal And Installation814
Propeller Shaft815
Propeller Shaft Specifications816
Propeller Shaft Removal And Installation818
Propeller Shaft Disassembly And Reassembly820
Front Axle831
Front Axle Specifications832
Front Axle Troubleshooting And Service Adjustment Procedures835
Hub End Play Inspection835
Hub And Knuckle Removal And Installation836
Hub And Knuckle Disassembly And Reassembly839
Drive Shaft (Fwd)842
Drive Shaft (Fwd) Removal And Installation843
Drive Shaft (Tj-Rj Type) Disassembly And Reassembly845
Installation Of Boot Band848
Drive Shaft (Tj-Bj Type) Disassembly And Reassembly849
Drive Shaft (Awd - Up To 1992 Models)852
Drive Shaft Grease Points856
Rear Axle861
Rear Axle (Fwd) Specifications862
Rear Axle (Fwd) Troubleshooting862
Wheel Bearing End Play Adjustment863
Rear Hub Rotary-Sliding Resistance (Torque) Adjustment865
Rear Axle Hub Removal And Installation866
Rear Axle Hub Disassembly And Reassembly867
Rear Axle (Awd - Up To 1992 Models) Specifications870
Rear Axle (Awd - Up To 1992 Models) Troubleshooting874
Rear Axle Total Backlash Check875
Gear Oil Level Check875
Rear Wheel Bearing Rotation Sliding Resistance Check876
Axle Shaft Removal And Installation877
Drive Shaft Parts Distinction880
Rear Axle (Awd) Drive Shaft Removal And Installation881
Rear Axle (Awd) Drive Shaft Disassembly And Assembly882
Differential Carrier Removal And Installation886
Differential Support Member Bushing Replacement887
Final Drive Gear Backlash887
Drive Gear Runout887
Differential Gear Backlash887
Final Drive Gear Tooth Contact888
Differential Carrier Disassembly890
Removal Of Differential Case Assembly891
Removal Of Drive Gear891
Removal Of Lock Pin891
Removal Of Self-Locking Nut891
Removal Of Drive Pinion892
Removal Of Drive Pinion Rear Bearing Inner Race892
Removal Of Oil Seal/Drive Pinion Front Bearing892
Removal Of Drive Pinion Rear Bearing Outer Race892
Differential Carrier Reassembly893
Adjustment Of Drive Pinion Preload896
Adjustment Of Differential Gear Backlash897
Installation Of Drive Gear/Spring Pin898
Installation Of Lock Pin898
Installation Of Drive Gear898
Adjustment Of Final Drive Gear Backlash899
Wheel And Tire900
Wheel And Tire Specifications901
Wheel And Tire Troubleshooting902
Tire Inflation Pressure Check903
Tire Wear Check903
Wheel Runout Check903
Wheel And Tire Removal And Installation904
Power Plant Mount906
Power Plant Mount Specifications907
Power Plant Mount Troubleshooting909
Engine Mounting Removal And Installation909
Transaxle Mounting Removal And Installation910
Engine Roll Stopper Removal And Installation911
Centermember And Crossmember (Fwd) Removal And Installation913
Power Plant915
Bushing Replacement916
Centermember/Crossmember (Awd Up To 1992 Models) Removal/Installation917
Front Suspension922
Front Suspension Specifications923
Front Suspension Troubleshooting925
Front Suspension Service Adjustment Procedures926
Front Wheel Alignment926
Strut Assembly Removal And Installation927
Strut Assembly Disassembly And Reassembly928
Lower Arm Removal And Installation931
Stabilizer Bar (Fwd) Removal And Installation934
Removal Of Front Exhaust Pipe935
Removal Of Stabilizer Link Mounting Nut935
Checking Of Stabilizer Link Ball Joint For Starting Torque936
Ball Joint Dust Cover Replacement936
Installation Of Stabilizer Bar Bracket937
Installation Of Stabilizer Link Mounting Nut937
Installation Of Stabilizer Bar Mounting Nut937
Stabilizer Bar (Awd Up To 1992 Models) Removal And Installation938
Active Electronic Control Suspension940
Active Electronic Control Suspension Specifications941
Active Electronic Control Suspension - Special Tools946
Active Electronic Control Suspension Troubleshooting949
G-Sensor Circuit Troubles961
Generator "L" Terminal Circuit Troubles963
Low-Pressure Switch Circuit Troubles965
Throttle Position Sensor Circuit Troubles967
High-Pressure Switch Circuit Troubles969
Active-Ecs Power Source Circuit Troubles971
Active-Ecs Indicators Circuit Troubles973
Headlight Switch Circuit Troubles977
Steering Angular-Velocity Sensor Circuit Troubles979
Front-Height Sensor Circuit Troubles981
Rear-Height Sensor Circuit Troubles983
Vehicle Speed Sensor Circuit Troubles985
Rear Pressure Sensor Circuit Troubles987
Stop Light Switch Circuit Troubles989
Back-Up Light Switch Circuit Troubles991
Door Switch Circuit Troubles992
Damping Force Switching Actuator Drive Circuit Troubles993
Compressor Drive Circuit Troubles995
Return Pump Drive Circuit Troubles997
Exhaust Valve Activation Circuit Troubles999
Flow-Rate Switchover Valve Activation Circuit Troubles1001
Front Rear Exhaust Valve Activation Circuit Troubles1003
Front Air Supply Valve Activation Circuit Troubles1005
Rear Air Supply Valve Activation Circuit Troubles1007
Left Front Right Front Valve Activation Circuit Troubles1009
Left Rear/Right Rear Valve Activation Circuit Troubles1011
Active-Ecs Related Diagnostic/Service Data Output Circuit Troubles1013
Configuration Diagram - Engine Room1015
Concentrated Junction Diagram1017
Engine And Transaxle Diagram1017
Dashboard Panel Diagram1018
Interior Diagram1021
Instrument Panel Diagram1023
Luggage Compartment Diagram1024
Rear Under Floor Diagram1025
Toe-In1026
Wheel Bearing Adjustment1026
Alarm Light Check1026
System Checking By Using Alarm Light1026
Checking By On-Board Diagnostic1027
Normal Vehicle Height Check And Adjustment1027
Rolling Diaphragm Check1028
Active Electronic Control Suspension System Operation Check1029
Checking The Active-Ecs Indicator Lights1030
Checking The Damping Force1031
Checking The Anti-Rolling Function1031
Checking The Anti-Dive Function1032
Checking The Anti-Squat Function1032
Checking The Vehicle-Speed Response Function1032
High Pressure Switch Actuation Pressure Check1033
Low Pressure Switch Actuation Pressure Check1034
G-Sensor Output Voltage Check1035
Strut Assembly Removal/Installation1036
Checking For Strut Assembly Air Leakage1037
Strut Assembly Disassembly And Assembly1039
Lower Arm Removal/Installation1042
Removal Of Front Height Sensor Rod1043
Removal Of Lower Arm Ball Joint1043
Ball Joint Checking For Starting Torque1044
Installation Of Stabilizer Link Mounting1044
Stabilizer Bar Removal And Installation1045
Shock Absorber Assembly Removal And Installation1049
Shock Absorber Assembly Disassembly And Reassembly1051
Rear Suspension Assembly Removal And Installation1053
Lateral Rod Removal And Installation1056
Torsion Axle And Arm Assembly Removal1058
Trailing Arm Bushing Replacement1060
Reserve Tank Removal And Installation1061
Reserve Tank Disassembly And Reassembly1063
Air Compressor Removal And Installation1064
Solenoid Valve And Dryer Removal And Installation1066
Air Tube Removal And Installation1072
Height Sensor Removal And Installation1074
Active-Ecs Sensor Removal And Installation1077
Indicator Assembly Removal And Inspection1079
Control Unit Removal And Inspection1079
Active-Ecs Relay Removal And Installation1080
Rear Suspension Specifications1083
Rear Suspension Troubleshooting1086
Rear Suspension Assembly Removal/Installation1087
Rear Suspension Assembly Lubrication Points1088
Shock Absorber Assembly Removal And Installation (Rear)1092
Shock Absorber Assembly Disassembly And Reassembly (Rear)1093
Lateral Rod Removal And Installation (Rear)1095
Torsion Axle And Arm Assembly Removal And Installation (Rear)1096
Rear Suspension Specifications (Awd - Up To 1992 Models)1100
Rear Suspension Troubleshooting (Awd - Up To 1992 Models)1103
Rear Wheel Alignment Inspection1104
Upper And Lower Arm Removal And Installation1109
Trailing Arm Removal And Installation1112
Stabilizer Bar1118
Service Brakes1122
Service Brakes Specifications1123
Service Brakes Troubleshooting1133
Anti-Lock Braking System Troubleshooting1136
Anti-Lock Braking System - Diagnostic Trouble Code Chart1140
Method Of Clearing Diagnostic Trouble Code Memory1141
Actuator Test Function1141
Abs Warning Light Does Not Light At All1142
Abs Warning Light Illuminated After The Engine Started And Remains On1145
ABS Light Doesn't Illuminate When Ignition Key in "START" Position1147
Troubleshooting (Abs-Awd)1155
Brake Pedal Inspection And Adjustment1174
Brake Fluid Level Sensor Check1175
Brake Booster Operating Inspection1175
Check Valve Operation Check1175
Proportioning Valve Function Test1177
Service Brakes Bleeding1178
Front Disc Brake Pad Check And Replacement1180
Front Disc Brake Rotor Inspection1184
Brake Disc Run-Out Correction1185
Brake Disc Thickness Check1185
Rear Disc Brake Pad Check And Replacement1186
Rear Brake Disc Thickness Check1187
Rear Brake Disc Runout Check1187
Rear Brake Disc Run-Out Correction1187
Brake Lining Thickness Check1188
Brake Drum Inside Diameter Check1188
Brake Lining And Brake Drum Connection Check1188
Anti-Lock Braking System (Abs) Check1189
Wheel Speed Sensor Output Voltage Check1189
Inspection Of Hydraulic Unit1191
Abs Power Relay Check1195
Delay Valve Check1195
Flat Battery Remedy1196
Brake Fluid Pressure Switch Check1196
Brake Pedal Removal And Installation1197
Brake Pedal Lubrication Points1200
Brake Pedal Inspection1201
Master Cylinder Removal And Installation1202
Master Cylindre Disassembly And Reassembly1204
Brake Booster Removal And Installation1206
Brake Line Removal And Installation1208
Front Disc Brake Removal And Installation1215
Front Disc Brake Disassembly And Reassembly1217
Lubrication Points1218
Pad Wear Check1220
Application Of Brake Grease To Outer Shim/Shim Holder1220
Rear Drum Brake Removal And Installation1229
Adjustment Of Shoe Outside Diameter1231
Rear Brake Wheel Cylinder Removal And Installation1232
Rear Brake Wheel Cylinder Disassembly And Reassembly1233
Rear Disc Brake Removal1235
Rear Disc Brake Disassembly And Reassembly1238
Rear Disc Brake Inspection1240
Hidraulic Unit Removal (Vehicles With Abs)1242
Wheel Speed Sensor Removal And Installation (Vehicles With Abs)1247
Removal Of The Front Toothed Rotor1249
Removal Of Front Speed Sensor1249
Removal Of Rear Toothed Rotor1249
Speed Sensor Inspection1249
Installation Of Rear Speed Sensor Bracket1250
Installation Of Rear Speed Sensor1251
Installation Of Front Speed Sensor1252
G-Sensor Removal And Installation (Awd-Abs)1253
Brake Fluid Pressure Switch Removal And Installation1254
Electronic Control Unit Removal And Installation1255
Parking Brakes1256
Parking Brakes Specifications1257
Parking Brakes Troubleshooting1257
Service Specification1257
Parking Brake Lever Stroke Check1257
Parking Brake Switch Check1258
Parking Brake Lever Removal And Installation1259
Parking Brake Cable Removal And Installation1260
Alphabetical Index1262