Mitsubishi Lancer Evolution-VII Manuals

Manuals and User Guides for Mitsubishi Lancer Evolution-VII. We have 2 Mitsubishi Lancer Evolution-VII manuals available for free PDF download: Workshop Manual

Mitsubishi Lancer Evolution-VII Workshop Manual (1643 pages)

Brand: Mitsubishi | Category: Automobile | Size: 66.43 MB

Manual

2
- Table of Contents
  2
- General
  5
- Technical Features
  7
  - Feature
    10
  - Passive Safety
    14
- Vehicle Identification
  17
- General Information
  18
  - Major Specifications
    18
Engine

20
- Base Engine
  
  22
  - Piston Ring
    22
- Lubrication System
  
  23
  - Cooling System
    24
  - Specifications
    24
- Intake and Exhaust
  
  25
- Control System
  
  32
  - System Block Diagram
    33
  - Control System Diagram
    34
  - List of Component Functions
    35
  - Idle Speed Control
    38
  - Fuel Injection Control
    38
  - Ignition Timing and Distribution Control
    39
  - Radiator Fan Motor Control
    39
  - Fuel Pump Relay Control
    40
  - Diagnosis System
    41
  - Emission Control System Diagram
    42
- Mount
  
  45
- Accelerator System
  
  45
  - Power Train
    46
  - Components
    58
    
    Front Axle
    73
    
    Rear Axle
    74
Drive-Control Components

80
- Components
  80
- Drive-Control
  80
- Body
  81
- Front Suspension
  
  82
  - Lower Arm
    83
- Rear Suspension
  
  84
  - Stabilizer Bar
    84
  - Power Steering
    87
  - Steering Shaft and Column
    89
  - Oil Pump
    91
  - Power Steering Fluid Cooler Tube
    91
  - Steering Gear
    92
  - Service Brakes
    95
  - Brake Booster
    96
    
    Master Cylinder
    96
    
    Disc Brakes
    97
  - Brake Line
    98
  - System Configuration Diagram
    101
  - Abs Electrical Circuit Diagram
    102
- Parking Brake
  
  106
  - System Operation
    106
Body

108
- General Description
  109
- Main Body
  
  110
  - Body Paneling
    110
  - Body Shell
    111
- Hood and Fender
  
  116
  - Strut Tower Bar
    116
- Rear End Cross Bar <Rs
  
  117
  - Door Lock
    118
  - Window Glass Regulator
    119
  - Trunk Lid
    120
  - Window Glass
    120
  - Exterior
    122
    
    Aero Parts
    124
    
    Outside Mirror
    126
    
    Wiper and Washer
    127
  - Interior
    130
    
    Instrument Panel and Floor Console
    132
    
    Interior Trims
    137
  - Equipment
    146
  - Engine
    147
    
    Diagnostic System
    148
    
    Exterior Lamps
    151
    
    Interior Lamps
    153
    
    Heater and Air Conditioner
    165
    
    Ventilation System
    169
    
    Transmission
    181
    
    Rear Body
    211
    
    Headlamp Support
    217
    
    Fender Shield
    218
    
    Front Pillar
    221
    
    Center Pillar
    223
    
    Rear End Panel
    232
    
    Rear Floor
    233
    
    Front Door Outer Panel
    237
    
    Rear Door Outer Panel
    238
    
    New Colour Numbers
    253
    
    Wiring and Piping Diagram
    256
    
    Equipments
    261
    
    Wire Colour Codes
    265
Table of Contents

270
- Engine Compartment
  274
- Engine and Transmission
  278
- Dash Panel
  286
- Luggage Compartment
  306
- Solenoid Valve
  314
- Fusible Link and Fuse
  316
- Earth Cable
  317
- Centralized Junction
  336
- Power Distribution System
  342
- Ignition System
  
  350
  - L.H. Drive Vehicles
    350
  - R.H. Drive Vehicles
    351
- Charging System
  
  352
- ENGINE CONTROL SYSTEM L.H. Drive Vehicles
  
  356
  - R.H. Drive Vehicles
    362
- Cooling System
  
  370
- HEADLAMP L.H. Drive Vehicles
  
  372
  - R.H. Drive Vehicles
    374
- TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP and LIGHTING MONITOR BUZZER L.H. Drive Vehicles
  
  380
  - L.H. Drive Vehicles
    386
- ROOM LAMP and LUGGAGE COMPARTMENT LAMP L.H. Drive Vehicles
  
  388
  - R.H. Drive Vehicles
    389
- REAR FOG LAMP L.H. Drive Vehicles
  
  394
  - R.H. Drive Vehicles
    395
- Headlamp Leveling System
  
  398
  - L.H. Drive Vehicles
    398
  - R.H. Drive Vehicles
    400
- TURN-SIGNAL LAMP and HAZARD WARNING LAMP L.H. Drive Vehicles
  
  404
  - R.H. Drive Vehicles
    406
- Back-Up Lamp
  
  410
  - L.H. Drive Vehicles
    410
  - R.H. Drive Vehicles
    411
- Stop Lamp
  
  412
  - L.H. Drive Vehicles
    412
  - R.H. Drive Vehicles
    413
- Horn
  
  414
- METER and GAUGE L.H. Drive Vehicles
  
  418
  - R.H. Drive Vehicles
    420
- Fuel Warning Lamp
  
  424
- Brake Warning Lamp
  
  425
- Oil Pressure Warning Lamp
  
  425
- POWER WINDOWS L.H. Drive Vehicles
  
  428
  - R.H. Drive Vehicles
    432
- Central Door Locking System
  
  438
  - L.H. Drive Vehicles
    438
  - R.H. Drive Vehicles
    440
- HEATER and MANUAL AIR CONDITIONER L.H. Drive Vehicles
  
  444
  - R.H. Drive Vehicles
    448
- Defogger
  
  453
- WINDSHIELD WIPER and WASHER L.H. Drive Vehicles
  
  456
  - R.H. Drive Vehicles
    457
- Remote Controlled Mirror
  
  460
  - L.H. Drive Vehicles
    460
  - R.H. Drive Vehicles
    461
- Clock
  
  462
- Cigarette Lighter and Ashtray Illumination Lamp
  
  463
- Audio System
  
  464
  - L.H. Drive Vehicles
    466
  - R.H. Drive Vehicles
    473
- Acd
  
  480
  - Vehicles Without AYC <L.H. Drive Vehicles
    480
  - Vehicles Without AYC <R.H. Drive Vehicles
    488
- ACD and AYC L.H. Drive Vehicles
  
  498
  - R.H. Drive Vehicles
    506
- Supplemental Restraint System (Srs) and Seat Belt Pretensioner
  
  516
  - L.H. Drive Vehicles
    516
  - R.H. Drive Vehicles
    518
- Immobilizer System
  
  520
  - L.H. Drive Vehicles
    520
  - R.H. Drive Vehicles
    522
- Intercooler Water Splay
  
  524
- Spare Connector
  
  526
Workshop

549
- General
  551
  - Vehicle Identification
    551
  - Definition of Terms
    552
  - How to Use this Manual
    552
  - Indication of Destination
    552
  - Indication of Tightening Torque
    552
  - Explanation of Manual Contents
    554
  - Troubleshooting Contents
    556
  - How to Use the Inspection Procedures
    560
  - Connector Measurement Service Points
    561
  - Inspection Service Points for a Blown Fuse
    563
  - Points to Note for Intermittent Malfunctions
    563
  - Vehicle Information Code Plate
    564
  - Model Code
    565
  - Chassis Number
    566
  - Engine Model Number
    566
  - Precautions before Service
    568
  - Support Locations for Lifting and Jacking
    574
  - Double-Post Lift
    575
- Engine
  579
Engine

580
- General Information
  581
- Sealants
  582
- Service Specifications
  582
- Special Tools
  583
- On-Vehicle Service
  585
  - Drive Belt Tension Check
    585
  - Auto-Tensioner Check
    585
  - Ignition Timing Check
    587
  - Idle Speed Check
    587
  - Idle Mixture Check
    588
  - Compression Pressure Check
    589
  - Manifold Vacuum Check
    590
  - Lash Adjuster Check
    590
- Crankshaft Pulley
  593
  - Removal and Installation
    593
- Camshaft and Camshaft Oil Seal
  594
- Seal
  601
  - Oil Pan
    601
  - Crankshaft Oil Seal
    604
  - Cylinder Head Gasket
    606
  - Timing Belt and Timing Belt B
    612
  - Engine Assembly
    621
Engine Overhaul

627
- General Description
  628
- Specifications
  628
  - Service Specifications
    629
  - Machining Standards
    631
  - Tightening Torque
    631
  - Sealants
    634
  - Form-In-Place Gasket
    634
- Special Tools
  635
- Alternator and Ignition System
  638
- Timing Belt
  639
- Fuel System
  652
- Secondary Air System and Intake Manifold
  654
- Manifold
  656
  - Exhaust Manifold
    656
  - Water Pump and Water Hose
    658
  - Rocker Arms and Camshaft
    660
  - Cylinder Head and Valve
    666
  - Oil Pump and Oil Pan
    673
  - Piston and Connecting Rod
    682
  - Crankshaft and Cylinder Block
    690
Engine Lubrication

697
- General Information
  698
- Engine Lubrication
  699
- Lubricants
  699
- Sealant
  699
- Service Specifications
  699
- Special Tool
  699
- On-Vehicle Service
  700
  - Engine Oil Check
    700
  - Engine Oil Replacement
    700
  - Oil Filter Replacement
    701
  - Oil Pressure Check
    701
- Engine Oil Cooler
  703
- Engine Lubrication
  705
  - Fuel
    705
Multipoint Fuel Injection (Mpi)

706
- General Information
  707
  - General Specifications
    708
- Sealant
  710
- Service Specifications
  710
- Special Tools
  711
- Troubleshooting
  713
  - Diagnosis Function
    713
Inspection Chart for Trouble Symptoms

756
- Engine Warning Lamp Does Not Illuminate Immediately after Ignition Switch Is Set to on Position
  760
- Engine Warning Lamp Stays Illuminated and Does Not Turn off
  761
- Engine Stalls When Starting Travel. (Pass Out)
  770
- Engine Stalls During Deceleration
  771
- Shock During Acceleration
  774
- Shock During Deceleration
  775
- Deviation of Ignition Interval
  777
- Run on (Dieseling)
  778
- Abnormal Odor, White Smoke, Black Smoke, High Co or Hc Concentration When Idling
  779
- Battery dies
  781
- Abnormal Radiator Fan Motor Rotation
  784
- A/C Ineffective
  785
- Engine-Ecu Power Supply, Engine Control Relay, Ignition Switch-Ig1 System
  786
- Fuel Pump System
  789
- Radiator Fan Control Relay System
  791
- Condenser Fan Relay System
  793
- A/C Switch System
  796
- A/C Compressor Relay System
  797
- A/C Load Signal System
  799
- Secondary Air Control Solenoid Valve System
  800
- Intercooler Water Spray Circuit System
  801
- Intercooler Water Spray Lamp System
  803
- (How Toreduce the Fuel Pressure) 125
  
  829
  - Fuel Pump Operation Check
    829
  - Throttle Body (Throttle Valve Area) Cleaning
    830
  - Throttle Position Sensor Adjustment
    830
  - Basic Idle Speed Adjustment
    831
  - Fuel Pressure Test
    832
  - Component Location
    835
  - Engine Control Relay Continuity Check
    836
  - Fuel Pump Relay 1, 2 Continuity Check
    836
  - Fuel Pump Relay 3 Continuity Check
    836
  - Fuel Pump Resistor Check
    836
  - Intake Air Temperature Sensor Check
    836
  - Engine Coolant Temperature Sensor Check
    837
  - Throttle Position Sensor Check
    838
  - Oxygen Sensor Check
    838
  - Injector Check
    840
  - Resistor (for Injector) Check
    842
  - Idle Speed Control Servo (Stepper Motor) Check
    842
  - Fuel Pressure Control Solenoid Valve Check
    844
  - Purge Control Solenoid Valve Check
    844
  - EGR Control Solenoid Valve Check
    844
- Fuel Pump Connectordisconnection
  
  829
- Cleaning
  
  830
- Check
  
  844
  - Injector
    845
  - Throttle Body
    847
  - Engine Control Resistor, Relay
    850
  - Engine-Ecu
    851
    
    Fuel Supply
    853
Engine Cooling

861
- General Information
  862
- Lubricant
  862
- Sealant
  862
- Service Specifications
  862
- Special Tools
  863
- Troubleshooting
  863
  - Engine Cooling
    864
- On-Vehicle Service
  866
  - Engine Coolant Leak Checking
    866
  - Radiator Cap Opening Pressure Check
    866
  - Engine Coolant Replacement
    866
  - Concentration Measurement
    867
  - Radiator Fan Relay Continuity Check
    868
  - Radiator Fan Controller Check
    868
  - Radiator Fan Motor Check
    870
- Thermostat
  871
- Water Pump
  873
- Water Hose and Water Pipe
  874
- Radiator
  875
Intake and Exhaust

879
- General Information
  880
- On-Vehicle Service
  881
  - Turbocharger Supercharging Pressure Check
    881
  - Supercharging Pressure Control System Check
    882
  - Waste Gate Actuator Check
    882
  - Air Bypass Valve Check
    883
  - Waste Gate Solenoid Valve Check
    883
  - Intake Manifold Pressure Check
    884
  - Secondary Air Control Solenoid Valve Check
    884
  - Secondary Air Control System Check
    884
  - Secondary Air Valve Check
    885
- Service Specification
  881
- Special Tool
  881
- Check
  
  882
  - Vacuum Tank Check
    885
  - Air Cleaner
    886
  - Intercooler
    887
  - Intercooler Water Spray
    888
  - Intercooler Water Spray
    889
  - Secondary Air Supply System
    892
- Engine Cooling
  
  894
  - Intake and Exhaust
    894
  - Intake Manifold
    894
  - Exhaust Manifold
    897
  - Turbocharger
    900
  - Exhaust Pipe and Main Muffler
    904
Engine Electrical

905
- Charging System
  
  906
  - General Information
    906
  - Service Specifications
    907
  - Special Tool
    907
  - On-Vehicle Service
    908
    
    Alternator Output Line Voltage Drop Test
    908
    
    Engine Electrical
    908
    
    Output Current Test
    909
    
    Regulated Voltage Test
    911
    
    Waveform Check Using an Analyzer
    912
  - Alternator
    914
- Starting System
  
  921
  - General Information
    921
  - Service Specifications
    921
- On-Vehicle Service
  
  922
  - Starter
    922
  - General Information
    930
- Ignition System
  
  930
  - Service Specifications
    931
  - Special Tool
    931
  - On-Vehicle Service
    932
    
    Ignition Coil (with Built-In Power Transistor) Check
    932
    
    Resistive Cord Check
    932
    
    Camshaft Position Sensor Check
    933
    
    Crank Angle Sensor Check
    933
    
    Detonation Sensor Check
    933
    
    Spark Plug Check, Cleaning and Replacement
    933
    
    Waveform Check Using an Analyzer
    934
  - Ignition Coil
    938
  - Camshaft Position Sensor
    939
  - Crank Angle Sensor
    939
  - Detonation Sensor
    941
Engine and Emission Control

943
- Engine Electrical
  
  944
  - Engine and Emission Control
    944
  - Engine Control System
    944
    
    Accelerator Cable Check and Adjustment
    944
    
    General Information
    944
    
    On-Vehicle Service
    944
    
    Service Specifications
    944
    
    Accelerator Cable and Pedal
    945
  - Emission Control System
    946
    
    Emission Control Device Reference Table
    946
    
    General Information
    946
    
    Service Specifications
    947
    
    Vacuum Hose
    947
    
    Vacuum Hose Piping Diagram
    947
    
    Vacuum Circuit Diagram
    948
    
    Vacuum Hose Check
    949
    
    Vacuum Hose Installation
    949
    
    Crankcase Emission Control System
    950
    
    General Information
    950
    
    System Diagram
    950
    
    Component Location
    951
    
    PCV Valve Check
    951
    
    Positive Crankcase Ventilation System Check
    951
- System
  
  950
- System
  
  952
  - Evaporative Emission Control System
    952
    
    Component Location
    952
    
    General Information
    952
    
    System Diagram
    952
    
    Purge Control System Check
    953
    
    Purge Port Vacuum Check
    953
    
    Check Valve Check
    954
    
    Purge Control Solenoid Valve Check
    954
- System
  
  955
  - Exhaust Gas Recirculation (Egr) System
    955
    
    General Information
    955
    
    Operation
    955
    
    System Diagram
    955
    
    Component Location
    956
    
    Exhaust Gas Recirculation (EGR) Control System Check
    956
    
    EGR Port Vacuum Check
    957
    
    EGR Valve Check
    957
    
    EGR Control Solenoid Valve Check
    958
  - Egr Valve
    959
  - Canister
    960
  - Catalytic Converter
    961
  - Clutch
    963
Clutch

964
- On-Vehicle Service
  
  965
  - General Information
    965
- Service Specifications
  
  965
  - Clutch Pedal Inspection and Adjustment
    965
    
    Bleeding
    966
    
    Clutch Pedal Position Switch Adjustment
    966
- Lubricants
  
  965
- Clutch Pedal
  
  967
- Clutch Control
  
  969
  - Clutch Master Cylinder
    971
  - Manual Transmission
    981
Manual Transmission

982
- General
  983
  - Outline of Changes
    983
- General Information
  983
- Lubricants
  983
- Service Specification
  983
- Special Tools
  984
- Troubleshooting <Acd
  985
- On-Vehicle Service
  
  1020
- Transmission Oil Check
  
  1020
- ACD and AYC>
  
  1022
- Vehicles with ACD and AYC>
  
  1023
- ACD Operation Check with ACD or
  
  1023
- Vehicles with ACD and AYC>
  
  1024
  - Transmission Control
    1026
  - Transfer Assembly
    1029
  - Transmission Assembly
    1032
- With Acd or Vehicles with Acd and
  
  1035
- Sensor, Switch and Relay
  
  1035
  - 4Wd-Ecu <Vehicles with Acd or Vehicles with Acd and Ayc
    1035
  - Ayc
    1035
Manual Transmission Overhaul

1039
- General Description
  1040
- Service Specifications
  1044
- Specifications
  1044
- Sealants
  1045
- Lubricants
  1046
- Plates for Adjustment
  1047
- Snap Rings, Spacers and Thrust
  1047
- Tightening Torque
  1049
- Special Tools
  1050
- Transmission
  1053
- Input Shaft
  1060
- Output Shaft
  1067
- Reverse Idler Gear
  1075
- Speedometer Gear
  1076
- Select Lever
  1077
- Control Housing
  1078
- Clutch Housing
  1081
- Transmission Case
  1084
- Center Differential
  1086
- Transfer
  1089
- Propeller Shaft
  1091
Front Axle

1101
- General Information
  1102
- Lubricants
  1103
- Service Specifications
  1103
- Special Tools
  1103
- On-Vehicle Service
  1105
  - Wheel Bearing Axial Play Check
    1105
  - Hub Bolt Replacement
    1105
- Hub and Knuckle Assembly
  1107
- Drive Shaft
  1110
Rear Axle

1119
- General Information
  1120
- Lubricants
  1121
- Service Specifications
  1121
- Sealants
  1122
- Special Tools
  1122
- Troubleshooting <Ayc
  1126
- On-Vehicle Service
  1134
  - Rear Axle Total Backlash Check
    1134
  - Gear Oil Level Check
    1134
  - Gear Oil Change
    1135
  - Fluid Level Check
    1137
  - Bleeding
    1137
  - AYC Operation Check
    1138
  - Oil Pressure Check
    1139
  - Wheel Bearing Axial Play Check
    1140
  - Wheel Bearing Rotary-Sliding Resistance Check
    1140
  - Hub Bolt Replacement
    1141
  - Differential Carrier Oil Seal Replacement
    1141
  - Action When Battery Runs out
    1142
- Rear Hub Assembly
  1143
- Knuckle
  1146
- Drive Shaft
  1147
- Differential Carrier
  1148
- Vehicles with Mechanical Lsd
  1149
- 26. Differential Carrier
  1156
- 1180
  - Hydraulic Unit
    1180
Wheel and Tyre

1181
- General Information
  
  1182
- Wheel and Tyre
  
  1186
- On-Vehicle Service
  
  1186
  - Tyre Inflation Pressure Check
    1186
  - Tyre Wear Check
    1186
  - Wheel Runout Check
    1186
- Wheel and Tyre
  
  1187
  - Power Plant Mount
    1187
  - Engine Mounting
    1190
Front Suspension

1199
- General Information
  1200
- Service Specifications
  1201
- Special Tools
  1201
- On-Vehicle Service
  1202
- Wheel Alignment Check and Adjustment
  1202
- Ball Joint Dust Cover Check
  1203
- Strut Assembly
  1204
- Lower Arm Assembly
  1207
- Stabilizer Bar
  1210
- Crossmember Bar
  1213
Rear Suspension

1215
- General Information
  1216
- Service Specifications
  1217
- Special Tools
  1217
- On-Vehicle Service
  1218
  - Wheel Alignment Check and Adjustment
    1218
  - Ball Joint Dust Cover Check
    1219
- Rear Suspension Assembly
  1220
- Upper Arm Assembly
  1222
- Trailing Arm Assembly
  1224
- Lower Control Arm Assembly/Toe Control Arm Assembly
  1226
- Control Arm Assembly
  
  1230
  - Shock Absorber Assembly
    1230
  - Stabilizer Bar
    1233
  - Service Brakes
    1237
- Rear Suspension
  
  1237
Basic Brake System

1238
- General Information
  1239
- Service Specifications
  1241
- Lubricants
  1242
- Sealant
  1242
- Special Tools
  1242
- On-Vehicle Service
  1243
  - Brake Pedal Check and Adjustment
    1243
  - Brake Booster Operating Test
    1244
  - Check Valve Operation Check
    1245
  - Proportioning Valve Function Test
    1245
  - Vehicles Without ABS
    1245
  - Bleeding
    1246
  - Brake Fluid Level Sensor Check
    1247
  - Disc Brake Pad Check and Replacement
    1247
  - Disc Brake Rotor Check
    1249
  - Brake Disc Thickness Check
    1250
  - Brake Disc Run-Out Check and Correction
    1250
- Brake Pedal
  1252
- Proportioning Valve, Master
  1254
  - Master Cylinder
    1255
- Cylinder and Brake Booster 17
  1255
  - Disc Brake
    1256
  - Braking System
    1265
  - Parking Brakes
    1266
  - Steering
    1286
Parking Brakes

1301
- General Information
  1302
- Lubricants
  1302
- Service Specifications
  1302
- On-Vehicle Service
  1303
- Parking Brake Lever Stroke Check and Adjustment
  1303
  - Parking Brake Switch Check
    1303
  - Lining Running-In
    1304
- Parking Brake Lever
  1305
- Parking Brake Cable
  1306
- Parking Brake Drum
  1307
Steering

1309
- General Information
  1310
- Lubricants
  1312
- Sealant
  1312
- Service Specifications
  1312
- Special Tools
  1312
- On-Vehicle Service
  1315
  - Steering Wheel Free Play Check
    1315
  - Steering Angle Check
    1315
  - Tie Rod End Ball Joint Turning Torque Check
    1315
  - Stationary Steering Effort Check
    1316
  - Checking Steering Wheel Return to Centre
    1316
  - Drive Belt Tension Check
    1316
  - Power Steering Fluid Level Check
    1317
  - Power Steering Fluid Replacement
    1317
  - Power Steering System Bleeding
    1317
  - Oil Pump Pressure Test
    1318
  - Power Steering Oil Pressure Switch Check
    1319
  - Ball Joint Dust Cover Check
    1319
- Steering Wheel
  1320
- Steering Shaft
  1322
- Power Steering Gear Box and Linkage
  1324
- Linkage*
  1337
  - Power Steering Oil Pump
    1337
  - Power Steering Oil Hoses
    1338
Table of Contents

1343
- Hood
  
  1344
  - On-Vehicle Service
    1344
    
    Adjustment of Alignment of Hood Stepped Portion and Hood Striker
    1344
    
    Adjustment of Clearance Around Hood
    1344
    
    Adjustment of Hood Height
    1344
  - Hood
    1345
- Fender
  
  1346
  - Special Tool
    1346
  - Fender
    1347
- Fuel Filler Door
  
  1349
- Strut Tower Bar and Rear End Cross Bar
  
  1350
- Window Glass
  
  1351
  - Adhesive
    1351
  - Special Tools
    1351
  - Window Repair
    1351
  - Windshield
    1356
  - Rear Window Glass
    1358
  - Adhesives
    1361
- Doors
  
  1361
  - Service Specifications
    1361
  - Special Tools
    1361
  - On-Vehicle Service
    1362
    
    Door Adjustment
    1362
    
    Door Window Glass Adjustment
    1363
    
    Power Window Safety Mechanism Check
    1364
    
    Power Window Timer Function Check
    1364
    
    Window Malfunction
    1364
    
    Circuit Breaker Check
    1365
    
    Door Outside Handle Looseness Check
    1365
    
    Power Window Check
    1365
    
    Door Inside Handle Looseness Check and Adjustment
    1366
  - Troubleshooting
    1362
  - Door Assembly
    1367
  - Door Trim and Waterproof Film
    1369
- Waterproof Film
  
  1374
  - Door Glass and Regulator
    1374
  - Door Handle and Latch
    1377
  - Window Glass Runchannel and Door Opening Weatherstrip
    1380
- Trunk Lid
  
  1383
- Body
  
  1387
  - Exterior
    1387
    
    Front Bumper
    1388
    
    Rear Bumper
    1392
    
    Rear Spoiler
    1398
  - Interior and Supplemental Restraint System (SRS)
    1413
Interior

1414
- Instrument Panel
  1415
- Special Tool
  1415
- Front Floor Console
  1422
- Rear Floor Console
  1424
- Trims
  1427
- Headlining
  1429
- Seat
  1431
  - Front Seat
    1431
  - Rear Seat
    1434
- Seat Belt
  1437
  - Front Seat Belt
    1437
  - Rear Seat Belt
    1438
Supplemental Restraint System (Srs)

1439
- General Information
  1440
- Srs Service Precautions
  1441
- Special Tools
  1443
- Test Equipment
  1444
- Troubleshooting
  1444
  - Possible Cause
    1460
  - Srs Maintenance
    1480
- Srs Meintenance
  
  1483
  - Post-Collision Diagnosis
    1483
  - Individual Component Service
    1487
  - Warning/Caution Labels
    1487
  - Srs Air Bag Control Unit (Srs-Ecu)
    1488
- (Srs-Ecu)
  
  1490
  - Air Bag Modules and Clock Spring
    1490
- Spring
  
  1501
  - Seat Belt Pre-Tensioner
    1501
  - Air Bag Module and Seat Belt Pre-Tensioner Disposal Procedures
    1502
- Restraint System (SRS)
  
  1515
  - Chassis Electrical
    1515
Chassis Electrical

1516
- Battery
  
  1518
  - Service Specification
    1518
  - On-Vehicle Service
    1518
    
    Charging
    1518
    
    Fluid Level and Specific Gravity Check
    1518
    
    Battery Testing Procedure
    1519
- Ignition Switch and Immobilizer System
  
  1520
  - Special Tools
    1520
  - Troubleshooting
    1520
  - Ignition Key
    1521
  - Immobilizer-Ecu Check
    1524
  - Ignition Switch
    1525
- Combination Meter
  
  1528
  - Service Specifications
    1528
  - Sealant
    1528
  - Special Tools
    1529
  - Troubleshooting
    1529
  - On-Vehicle Service
    1533
    
    Speedometer Check
    1533
    
    Fuel Gauge Unit Check
    1534
    
    Tachometer Check
    1534
    
    Engine Coolant Temperature Gauge
    1535
    
    Unit Check
    1535
  - Combination Meter
    1536
- Headlamp Assembly
  
  1538
  - Service Specifications
    1538
  - Troubleshooting
    1538
  - On-Vehicle Service
    1538
    
    Headlamp Aiming
    1538
    
    Headlamp Bulb (Low Beam)Replacement
    1542
    
    Headlamp Intensity Measurement
    1542
    
    Front Turn Signal Lamp Bulb Replacement
    1543
    
    Headlamp Auto Cut Adjustment Procedure
    1543
    
    Headlamp Auto Cut Function Check
    1543
    
    Headlamp Bulb (High Beam)Replacement
    1543
    
    Position Lamp Bulb Replacement
    1543
  - Headlamp Assembly
    1544
- Side Turn-Signal Lamp
  
  1545
  - Special Tool
    1545
- Room Lamp
  
  1545
  - Troubleshooting
    1545
- Rear Combination Lamp
  
  1546
  - Special Tool
    1546
  - Troubleshooting
    1546
- High-Mounted Stop Lamp
  
  1548
  - On-Vehicle Service
    1548
    
    High-Mounted Stop Lamp Bulb Replacement
    1548
- License Plate Lamp
  
  1549
  - On-Vehicle Service
    1549
    
    License Plate Lamp Replacement
    1549
- Hazard Warning Lamp Switch
  
  1550
  - Special Tool
    1550
- Horn
  
  1551
- Cigarette Lighter
  
  1551
- Column Switch
  
  1552
  - Special Tool
    1552
- Clock
  
  1554
  - Special Tool
    1554
- Pole Antenna
  
  1555
- Roof Antenna
  
  1556
- Defogger
  
  1556
  - Troubleshooting
    1556
  - On-Vehicle Service
    1557
    
    Defogger Relay Continuity Check
    1557
    
    Printed Heater Check
    1557
  - Defogger Switch
    1557
  - Special Tools
    1560
  - Troubleshooting
    1560
    
    Before Commencing Troubleshooting
    1560
    
    Diagnostic Functions
    1560
    
    Standard Flow of Diagnostic Troubleshooting
    1560
  - How to Use
    1561
    
    Lights Left on Reminder Warning Function Not Working Normally
    1568
    
    No Communication with Mut-II
    1568
    
    Central Door Locking System Not Working at All
    1569
    
    Some Doors Not Locking or Unlocking
    1569
    
    Main Switch
    1570
    
    Power Window Timer Function Not Working Normally
    1573
    
    The Windshield Wipers Do Not Work at All
    1575
    
    The Windshield Wipers Do Not Respond to any Switch Position
    1576
    
    The Windshield Washer Does Not Work at All
    1577
  - Diagnosis Code Chart
    1578
  - The Tail Lamps Do Not Work
    1578
  - Trouble Symptom Chart
    1580
    
    Rear Fog Lamp Is Not Properly Illuminated
    1581
    
    The Hazard Warning Lamps Do Not Light up
    1582
    
    The Room Lamps Do Not Come on or off Normally
    1583
Ventilation

1597
- Lubricants
  1598
- Service Specifications
  1598
- Special Tools
  1598
- Troubleshooting
  1599
- On-Vehicle Service
  1610
  - Magnetic Clutch Test
    1610
  - Receiver Drier Test
    1610
  - Refrigerant Level Test through Performance Test
    1610
  - Compressor Drive Belt Adjustment
    1611
  - Dual Pressure Switch Check
    1611
  - Charging
    1612
  - Discharging System
    1615
  - Refilling of Oil in the A/C System
    1615
  - Performance Test
    1616
  - Refrigerant Leak Repair
    1617
  - A/C Compressor Relay Continuity Check
    1618
  - Blower Relay Continuity Check
    1618
  - Condenser Fan Relay (HI) Check
    1619
  - Condenser Fan Relay (LO) Check
    1619
  - Idle-Up Operation Check
    1620
- Can Used
  
  1615
  - Heater Control Assembly (A/C-Ecu)
    1621
  - Heater Unit and Blower Assembly
    1624
  - Damper Motor
    1628
  - Inside/Outside Air Changeover
    1628
  - Evaporator and Air Thermo Sensor
    1630
  - Compressor
    1632
  - Condenser Assembly and Condenser Fan Assembly
    1636
  - Refrigerant Lines
    1638
  - Ducts
    1640
  - Ventilation
    1641
- Correcting Low Refrigerant Level in Case the Service
  
  1615
- And A/C Switch
  
  1624
- Registor, Blower Motor and
  
  1628
- 1632

Mitsubishi Lancer Evolution-VII Workshop Manual (29 pages)

Brand: Mitsubishi | Category: Automobile | Size: 0.65 MB

Table of Contents
3
How to Use this Manual

4
Troubleshooting/Inspection Service

8
How to Use

8
Points

8
Vehicle Identification

16
- Vehicle Information Code Plate
  16
- Models
  16
- Model Code
  17
- Chassis Number
  18
- Engine Model Number
  18
Major Specifications

19
Precautions before Service

20
Supplemental Restraint System

23
- Srs
  23
Srs Service Precautions

24
Support Locations for Lifting and Jacking

26

Mitsubishi Categories

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Mitsubishi Lancer Evolution-VII Manuals

Mitsubishi Lancer Evolution-VII Workshop Manual (1643 pages)

Table of Contents

Manual

Engine

Base Engine

Lubrication System

Intake and Exhaust

Control System

Mount

Accelerator System

Drive-Control Components

Front Suspension

Rear Suspension

Parking Brake

Body

Main Body

Hood and Fender

Rear End Cross Bar <Rs

Table of Contents

Ignition System

Charging System

ENGINE CONTROL SYSTEM L.H. Drive Vehicles

Cooling System

HEADLAMP L.H. Drive Vehicles

TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP and LIGHTING MONITOR BUZZER L.H. Drive Vehicles

ROOM LAMP and LUGGAGE COMPARTMENT LAMP L.H. Drive Vehicles

REAR FOG LAMP L.H. Drive Vehicles

Headlamp Leveling System

TURN-SIGNAL LAMP and HAZARD WARNING LAMP L.H. Drive Vehicles

Back-Up Lamp

Stop Lamp

Horn

METER and GAUGE L.H. Drive Vehicles

Fuel Warning Lamp

Brake Warning Lamp

Oil Pressure Warning Lamp

POWER WINDOWS L.H. Drive Vehicles

Central Door Locking System

HEATER and MANUAL AIR CONDITIONER L.H. Drive Vehicles

Defogger

WINDSHIELD WIPER and WASHER L.H. Drive Vehicles

Remote Controlled Mirror

Clock

Cigarette Lighter and Ashtray Illumination Lamp

Audio System

Acd

ACD and AYC L.H. Drive Vehicles

Supplemental Restraint System (Srs) and Seat Belt Pretensioner

Immobilizer System

Intercooler Water Splay

Spare Connector

Workshop

Engine

Engine Overhaul

Engine Lubrication

Multipoint Fuel Injection (Mpi)

Inspection Chart for Trouble Symptoms

(How Toreduce the Fuel Pressure) 125

Fuel Pump Connectordisconnection

Cleaning

Check

Engine Cooling

Intake and Exhaust

Check

Engine Cooling

Engine Electrical

Charging System

Starting System

On-Vehicle Service

Ignition System

Engine and Emission Control

Engine Electrical

System

System

System

Clutch

On-Vehicle Service

Service Specifications

Lubricants