Mitsubishi Pajero Pinin 1999 Manuals

Mitsubishi Pajero Pinin 1999 Manuals

Manuals and User Guides for Mitsubishi Pajero Pinin 1999. We have 1 Mitsubishi Pajero Pinin 1999 manual available for free PDF download: Workshop Manual

Mitsubishi Pajero Pinin 1999 Workshop Manual

Mitsubishi Pajero Pinin 1999 Workshop Manual (919 pages)

Brand: Mitsubishi | Category: Automobile | Size: 25.79 MB

Table of Contents

General

3
Engine

33
- General Information
  34
- Service Specifications
  34
- Sealants
  35
- Special Tools
  36
- Drive Belt Tension Check and Adjustment
  38
- On-Vehicle Service
  38
- Ignition Timing Check
  41
- Idle Mixture Check
  42
- Idle Speed Check
  42
- Compression Pressure Check
  43
- Manifold Vacuum Check
  44
- Lash Adjuster Check
  45
- Crankshaft Pulley
  48
- Camshaft and Camshaft Oil Seal
  49
- Oil Pan
  53
- Crankshaft Oil Seal
  55
- Cylinder Head Gasket
  57
- Timing Belt
  60
- Engine Assembly
  65
Engine Lubrication

67
- General Information
  68
- Lubricants
  69
- Sealant
  69
- Service Specifications
  69
- Special Tools
  69
- Engine Oil Check
  70
- Engine Oil Replacement
  70
- On-Vehicle Service
  70
- Oil Filter Replacement
  71
- Oil Pressure Check
  71
Gasoline Direct Injection (Gdi)

74
- General Information
  75
- Sealant
  79
- Service Specifications
  79
- Special Tools
  80
- Troubleshooting
  82
- On-Vehicle Service
  141
- Accelerator Pedal Position Sensor Adjustment
  166
- Fuel Pressure Test
  167
- Fuel Leak Check
  171
- Fuel Pump Connector Disconnection (How to Reduce Fuel Pressure)
  171
- Fuel Pump Operation Check
  172
- Component Location
  173
- Engine Coolant Temperature Sensor Check
  174
- Intake Air Temperature Sensor Check
  174
- Throttle Position Sensor Check
  175
- Accelerator Pedal Position Sensor (1St Channel) Check
  176
- Accelerator Pedal Position Sensor (2Nd Channel) Check
  176
- Accelerator Pedal Position Switch Check
  177
- Oxygen Sensor Check
  177
- Injector Check
  178
- EGR Valve Check
  179
- Purge Control Solenoid Valve Check
  179
- Throttle Valve Control Servo Check
  179
- Fuel Pump (High Pressure) and Fuel Pressure Regulator (High Pressure)
  180
- Injector
  183
- Throttle Body
  186
- Injector Driver
  188
- Throttle Valve Controller
  189
Engine Cooling

195
- General Information
  196
- Lubricant
  196
- Service Specifications
  196
- Sealants
  197
- Special Tool
  197
- Troubleshooting
  197
- Engine Coolant Leak Checking
  202
- On-Vehicle Service
  202
- Radiator Cap Valve Opening Pressure Check
  202
- Engine Coolant Replacement
  203
- Concentration Measurement
  204
- Fan Controller Check
  204
- Fan Control Relay Continuity Check
  205
- Thermostat
  206
- Water Pump
  208
- Water Hose and Water Pipe
  209
- Radiator
  212
Engine Electrical

223
- Charging System
  224
- General Information
  224
- Alternator Output Line Voltage Drop Test
  226
- On-Vehicle Service
  226
- Output Current Test
  227
- Regulated Voltage Test
  229
- Waveform Check Using an Analyzer
  231
- Alternator Relay Continuity Check
  232
- Alternator
  233
- General Information
  239
- Service Specifications
  239
- Starting System
  239
- Starter Motor
  240
- General Information
  249
- Ignition System
  249
- Service Specifications
  250
- Special Tool
  250
- Ignition Coil (with Built-In Power Transistor) Check
  251
- On-Vehicle Service
  251
- Camshaft Position Sensor Check
  252
- Crank Angle Sensor Check
  252
- Detonation Sensor Check
  252
- Spark Plug Check and Cleaning
  252
- Ignition Coil
  253
- Camshaft Position Sensor
  254
- Crank Angle Sensor
  254
- Detonation Sensor
  255
Engine and Emission Control

257
- Accelerator Cable Check and Adjustment
  259
- Engine Control System
  259
- On-Vehicle Service
  259
- Service Specification
  259
- Accelerator Cable and Pedal
  260
- Emission Control Device Reference Table
  261
- Emission Control System
  261
- General Information
  261
- Service Specifications
  262
- Special Tool
  262
- Vacuum Hose
  262
- Vacuum Hose Piping Diagram
  262
- Vacuum Circuit Diagram
  263
- Vacuum Hose Check
  263
- Vacuum Hose Installation
  263
- Component Location
  264
- Crankcase Emission Control System
  264
- General Information
  264
- System Diagram
  264
- PCV Valve Check
  265
- Positive Crankcase Ventilation System Check
  265
- Component Location
  266
- Evaporative Emission Control System
  266
- General Information
  266
- System Diagram
  266
- Purge Control System Check
  267
- Purge Port Vacuum Check
  267
- Purge Control Solenoid Valve Check
  268
- Component Location
  269
- Exhaust Gas Recirculation (Egr) System
  269
- General Information
  269
- Operation
  269
- System Diagram
  269
- EGR Valve (Stepper Motor) Check
  270
- Exhaust Gas Recirculation (EGR) Control System Check
  270
- Egr Valve
  272
- Catalytic Converter
  273
Clutch

275
- Clutch Pedal Inspection and Adjustment
  276
- General Information
  276
- Lubricants
  276
- On-Vehicle Service
  276
- Service Specifications
  276
- Bleeding
  277
- Clutch Pedal
  278
- Clutch Control
  279
- Clutch Master Cylinder
  281
Manual Transmission

283
- Lubricant
  284
- On-Vehicle Service
  284
- Sealants and Adhesives
  284
- Transmission Oil Change
  284
- Transmission Oil Check
  284
- Transfer Oil Change
  285
- Transfer Oil Check
  285
- Assembly
  286
- Transmission Control
  286
- 4Wd Indicator Control Unit
  291
Automatic Transmission

293
- Lubricants
  294
- Sealants and Adhesives
  294
- Service Specifications
  294
- Special Tools
  295
- Troubleshooting <A/T
  296
- Troubleshooting <A/T Key Interlock and Shift Lock Mechanisms
  324
- Essential Service
  326
- On-Vehicle Service
  326
- Transfer Oil Check
  331
- Transfer Oil Replacement
  331
- A/T Control Component Location
  332
- A/T Control Component Check
  333
- Converter Stall Test
  336
- Hydraulic Pressure Test
  337
- Hydraulic Circuit
  338
- Selector Lever Operation Check
  339
- Transmission Control Cable Adjustment
  341
- Transmission Control
  342
- A/T Key Interlock and Shift Lock Mechanisms
  346
- Transmission Assembly
  348
- Transmission Oil Cooler
  351
- 4Wd Indicator Control Unit
  352
- A/T-Ecu
  352
Front Axle

361
- General Information
  362
- Lubricants
  364
- Service Specifications
  364
- Sealants and Adhesives
  365
- Special Tools
  365
- Front Axle Total Backlash Check
  370
- On-Vehicle Service
  370
- Wheel Bearing Axial Play Check
  370
- Differential Carrier Oil Seal Replacement
  371
- Front Axle Gear Oil Level Check
  371
- Hub Bolt Replacement
  371
- Solenoid Valve Operation Check
  372
- Hub and Knuckle Assembly
  374
- Drive Shaft
  379
- Main Shaft
  386
- Differential Carrier
  388
- Free-Wheeling Clutch Assembly
  405
- Solenoid Valve, Vacuum Pipes and Vacuum Tank
  408
- Front Differential Mount
  410
Rear Axle

413
- General Information
  414
- Lubricants
  415
- Service Specifications
  415
- Sealants and Adhesives
  416
- Special Tools
  416
- On-Vehicle Service
  418
- Rear Axle Total Backlash Check
  418
- Axle Housing Oil Seal Replacement
  419
- Gear Oil Level Check
  419
- Wheel Bearing Axial Play Check
  419
- Axle Assembly
  421
- Axle Shaft
  423
- Differential Carrier
  427
Wheel and Tyre

439
- General Information
  440
- On-Vehicle Service
  442
- Tyre Inflation Pressure Check
  442
- Tyre Wear Check
  442
- Wheel and Tyre
  442
- Wheel Runout Check
  442
Steering

542
- General Information
  543
- Lubricants
  545
- Sealant and Adhesive
  545
- Service Specifications
  545
- Special Tools
  546
- Check
  548
- On-Vehicle Service
  548
- Steering Angle Check
  548
- Steering Wheel Free Play Check
  548
- Tie Rod End Ball Joint Starting Torque
  548
- Oil Pump Belt Tension Check
  549
- Stationary Steering Effort Check
  549
- Steering Wheel Returnability Check
  549
- Power Steering Fluid Level Check
  550
- Power Steering Fluid Replacement
  550
- Power Steering System Bleeding
  550
- Oil Pressure Test
  551
- Ball Joint Dust Cover Check
  552
- Power Steering Oil Pressure Switch Check
  552
- Steering Wheel and Shaft
  553
- Power Steering Gear Box and Linkage
  556
- Power Steering Oil Pump
  570
- Power Steering Oil Hoses
  573
Table of Contents

576
- Hood
  578
- Fender
  579
- Sealant
  579
- Fender
  580
- Fuel Filler Door
  581
- Adhesive
  583
- Special Tools
  583
- Window Glass
  583
- Window Repair
  583
- Windshield
  585
- Quarter Window Glass
  589
- Back Door Glass
  591
- Door
  593
- Sealant
  593
- Service Specifications
  593
- Special Tools
  593
- Troubleshooting
  593
- Door Fit Adjustment
  594
- Door Window Glass Adjustment
  594
- On-Vehicle Service
  594
- Check
  595
- Defective Power Window Adjustment and Replacement
  595
- Door Outside Handle Play Check
  595
- Power Window Safety Mechanism
  595
- Circuit Breaker (Incorporated in the Power Window Motor) Check
  596
- Door Inside Handle Play Check and Adjustment
  596
- Power Window Operation Current Check
  596
- Door Assembly
  597
- Door Trim and Waterproof Film
  598
- Door Glass and Regulator
  601
- Door Handle and Latch
  605
- Door Opening Weatherstrip
  607
- Back Door
  608
- Back Door Fit Adjustment
  608
- Back Door Handle Play Check
  608
- On-Vehicle Service
  608
- Sealant
  608
- Service Specification
  608
- Special Tool
  608
- Troubleshooting
  608
- Back Door Assembly
  609
- Film
  611
- Back Door Handle and Latch
  612
- How to Replace a Battery of the Transmitter
  613
- Keyless Entry System
  613
- On-Vehicle Service
  613
- Troubleshooting
  613
- Encrypted Code Registration Method
  614
- Hazard Lamp Answerback Adjustment
  615
- Keyless Entry System
  616
- Service Specification
  617
- Sunroof
  617
- Troubleshooting
  617
- On-Vehicle Service
  621
- Sunroof Fit Adjustment
  621
- Water Test
  621
- Sunroof
  622
Exterior

626
- Front Bumper
  627
- Rear Bumper
  629
- Exterior Parts
  630
- Special Tool
  630
- Exterior Parts
  631
- Moulding and Garnish
  632
- Special Tool
  632
- Moulding and Garnish
  633
- Washer
  636
- Service Specification
  639
- Service Specifications
  639
- Troubleshooting
  639
- Headlamp Washer
  642
- Troubleshooting
  642
- Marks
  644
- Outside Door Mirror
  646
Interior

651
- Instrument Panel
  652
- Special Tool
  652
- Floor Console
  656
- Trims
  658
- Headlining
  660
- Inside Rear View Mirror
  660
- Front Seat
  661
- Front Seat Belt
  661
- Seat
  661
- Rear Seat Belt
  664
Supplemental Restraint System (Srs)

668
- General Information
  669
- Srs Service Precautions
  671
- Special Tools
  673
- Test Equipment
  674
- Troubleshooting
  675
- Srs Maintenance
  690
- Post-Collision Diagnosis
  694
- Individual Component Service
  697
- Warning/Caution Labels
  698
- Front Impact Sensors
  699
- Srs Air Bag Control Unit (Srs-Ecu)
  701
- Air Bag Modules and Clock Spring
  703
- Seat Belt with Pre-Tensioner
  711
- Side Impact Sensor
  713
- Air Bag Module and Seat Belt Pre-Tensioner Disposal Procedures
  715
- Undeployed Air Bag Module and Seat Belt Pre-Tensioner Disposal
  715
- Deployed Air Bag Module or Operated Seat Belt Pre-Tensioner Disposal Procedures
  727
Chassis Electrical

729
- Battery
  732
- Fluid Level and Specific Gravity Check
  732
- On-Vehicle Service
  732
- Service Specification
  732
- Charging
  733
- Battery Testing Procedure
  734
- Ignition Switch and Immobilizer System
  735
- Special Tool
  735
- Troubleshooting
  735
- Ignition Switch and Immobilizer System
  740
- Special Tools
  745
- Troubleshooting
  746
- On-Vehicle Service
  751
- Speedometer Check
  751
- Tachometer Check
  751
- Fuel Gauge Unit Check
  752
- Engine Coolant Temperature Gauge Unit Check
  753
- Fuel Level Warning Switch Check
  753
- Combination Meters
  754
- Outside Thermo Sensor
  756
- Service Specifications
  756
- Headlamp, Front Turn-Signal Lamp and Front Fog Lamp
  757
- Service Specifications
  757
- Special Tool
  757
- Troubleshooting
  757
- Headlamp Aiming
  758
- On-Vehicle Service
  758
- Headlamp Intensity Measurement
  759
- Front Fog Lamp Aiming
  760
- Bulb Replacement
  761
- Headlamp, Front Turn-Signal Lamp and Front Fog Lamp
  762
- Side Turn-Signal Lamp
  764
- Special Tool
  764
- Troubleshooting
  764
- Rear Combination Lamp, Rear Fog Lamp
  765
- Room Lamp
  765
- Side Turn-Signal Lamp
  765
- Special Tools
  765
- Troubleshooting
  765
- Rear Combination Lamp, Rear Fog Lamp
  766
- High-Mounted Stop Lamp and Licence Plate Lamp
  769
- Column Switch
  770
- Rheostat
  771
- Special Tool
  771
- Hazard Warning Lamp Switch
  772
- Special Tool
  772
- Cigarette Lighter
  773
- Horn
  773
- Accessory Socket
  774
- Quick-Reference Troubleshooting Chart
  775
- Radio and Tape Player
  775
- Troubleshooting
  775
- Radio and Tape Player
  788
- CD Autochanger
  789
- Speaker
  790
- Antenna
  791
- On-Vehicle Service
  792
- Printed-Heater Line Check
  792
- Rear Window Defogger
  792
- Rear Window Defogger Relay Continuity
  792
- Check
  796
- General Information
  886
- Safety Precautions
  886
- Service Specifications
  887
- Special Tools
  887
- Troubleshooting
  888
- On-Vehicle Service
  891
- Refrigerant Level Test through Performance Test
  891
- Compressor Drive Belt Adjustment
  892
- Dual Pressure Switch Check
  892
- Magnetic Clutch Test
  892
- Receiver Drier Test
  892
- Charging
  894
- Performance Test
  897
- Compressor Noise
  899
- Refrigerant Leak Repair
  899
- Power Relay Check
  900
- Idle-Up Operation Check
  901
- Heater Control Assembly and A/Cswitch
  902
- Heater Unit, Blower Unit, Resister and Evaporator
  905
- Blower Motor Assembly and Inside/Outside Air Changeover Damper Motor
  908
- Compressor and Tension Pulley
  909
- Condenser and Condenser Fan Motor
  913
- Refrigerant Line
  915

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