Installation Of Drive Gear/Spring Pin; Installation Of Lock Pin; Installation Of Drive Gear - Mitsubishi 1989-1993 GALANT Service Manual

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Spring pin
Drive gear T Nyh
Chamfering
(large)
REAR AXLE <AWD> - Differential Carrier
17. INSTALLATION OF DRIVE GEAR/18. SPRING PIN
(1) Before installing the drive gear, drive the spring pin into
(2) Use the special tool to press fit the drive gear until it hits
(3) ii,";k that the drive gear and end of the spring pin are

24. INSTALLATION OF LOCK PIN

(1) Align the pinion shaft lock pin hole with the differential
case lock pin hole, and drive in the lock pin.
(2) Stake the lock pin with a punch at two points.

25. INSTALLATION OF DRIVE GEAR

(1) Clean the drive gear attaching bolts.
(2) Use an Ml0 X 1.25 tap to remove the adhesive
adhering to the threaded holes of the drive gear, and
then clean the threaded holes by applying compressed
air.
(3) Install the drive gear onto the differential case with the
mating marks properly aligned. Tighten the bolts to the
specified torque in a diagonal sequence.
TSB Revision
adjust the backlash by installing thicker side gear
spacers.
and confirm that it is within the limit.
NOTE
(1) After adjustment, check that the backlash is the
less than the limit and differential gear rotates
smoothly.
(2) When adjustment is impossible, replace the side
gear and the pinion gear as a set.
the differential case.
At this time, face the notch in the spring pin in the
direction shown in the figure and have it stick out from
the differential case by the dimension shown in the
figure.
the end of the differential case.
At this time, the large chamfering of the inner cir-
cumference of the drive gear should be to the inside
(side touching the differential case).