Isuzu 1999 RODEO Workshop Manual page 2103

CLUTCH
7C–28
Installation
Clutch Pedal Adjustment
1. With clutch switch.
1. Disconnect clutch switch connector.
2. Loosen lock nut, then turn switch out until there is
a gap between the switch plunger and clutch
pedal.
Legend
(7) Push Rod
(8) Clutch Switch
2. Loosen clutch master cylinder push rod lock nut. Turn
push rod by hand to set clutch pedal height to within
specification. Tighten push rod lock nut.
Clutch Pedal Height
178 – 188 mm (7.01 – 7.40 in)
3. With clutch switch.
1. Turn the clutch switch until the switch bolt just
touches the clutch pedal arm.
2. Adjust clutch switch by backing it out half a turn,
and measure the clearance between the clutch
pedal arm and the clutch switch bolt end.
Legend
(8) Clutch Switch
208RW006
(10) Clutch Pedal Arm
(11) Lock Nut
(12) Bracket
(13) Back Out Switch 1/2 Turn
3. Lock the lock nut.
4. Connect clutch switch connector.
Clutch Switch and Clutch Pedal Clearance
0.5 – 1.5 mm (0.020 – 0.059 in)
4. After adjusting the clutch pedal height, push the
clutch pedal by hand to ensure the clutch pedal free
play is within specification.
Pedal Free Play
5 – 15 mm (0.20 – 0.59 in)
5. Perform clutch pedal engagement height inspection:
1. Operate the parking brake lever and block the
wheels.
2. Start the engine, fully step on the clutch pedal
slowly and move the shift lever 1st position.
3. With the engine idling, release the clutch pedal
slowly and measure its stroke – just prior to its
clutching position.
Clutch Pedal Engagement Height (H3)
MIN. 30 mm (1.18 in)
F07RW026
F07RW027