Isuzu 1999 RODEO Workshop Manual page 2021

10. Disassemble 1st inside ring(15), 1st outside ring(16),
and 1st block ring(17).
11. Remove needle bearing(18).
12. Use a pair of snap ring pliers to remove the clutch hub
snap ring(19).
13. Use a bench press and the bearing remover
J–22912–01 to remove the 2nd gear(24) together
with 1st–2nd synchronizer assembly(20), 2nd block
ring(21), 2nd outside ring(22), and 2nd inside
ring(23).
Disassemble the synchronizer assembly.
Legend
(1) Springs
(2) Sleeve
(3) Clutch Hub
(4) Inserts
14. Remove needle bearing(25) from mainshaft(26).
15. Remove bearing snap ring(27)
MANUAL TRANSMISSION
16. Use a bench press and the bearing remover
J–22912–01 to remove the front roller bearing(28).
17. Remove center roller bearing(29) from counter gear
shaft(30).
226RS031
Inspection and Repair
Make the necessary adjustments, repairs, and part
replacements if excessive wear or damage is discovered
during inspection.
Block Ring and Dog Teeth Clearance
f Use a thickness gauge to measure the clearance
between the block ring and the dog teeth.
226RW147
If the measured value exceeds the specified limit, the
block ring must be replaced.
Block Ring and Dog Teeth Clearance
Standard
1.5 mm (0.059 in)
7B–55
226RS034
226RS035
Limit
0.8 mm (0.032 in)