Club Car Gasoline Service Manual page 437

BATTERY BANK
5
DATA HOLD
AC/DC 500V MAX
250V MAX
AC V
DC V
OFF
RED PROBE
ON YELLOW
WIRE FEMALE
THREE WIRE
CONNECTION
FIGURE 21-65
BATTERY
BANK
DATA HOLD
AC/DC 500V MAX
250V MAX
AC V
DC V
BLACK PROBE
OFF
ON WHITE/BLACK
WIRE FEMALE
THREE WIRE
CONNECTION
FIGURE 21-67
Test Procedure 34 - Z9 (Yellow Wire) and Z10 (Purple Wire) Continuity
1. Turn the key switch to OFF and place the forward and reverse switch in NEUTRAL. Disconnect the bat-
teries and disconnect the Z plug from the controller.
2. Disconnect the 3-wire connector (from potentiometer) at the connection below the charger receptacle.
3. Place the black (-) probe of a multimeter, set to ohms (Ω), in the yellow wire female terminal in the 3-
wire plug and place the red (+) probe in the Z9 (yellow wire) connector position in the Z plug (Figure
21-68). The reading should be continuity. If the reading is incorrect, repair or replace the yellow wire.
Make sure that the yellow wire is in the Z9 position on the Z plug, and that the wire terminals are secure
in the 3-wire plug and in the Z plug.
4. Place the black (-) probe of a multimeter, set to ohms (Ω), in the purple wire female terminal in the 3-
wire plug and place the red (+) probe in the Z10 (purple wire) connector position in the Z plug (Figure
21-69, Page 21-46). The reading should be continuity. If the reading is incorrect, repair or replace the
purple wire. Make sure that the purple wire is in the Z10 position on the Z plug, and that the wire termi-
nals are secure in the 3-wire plug and in the Z plug.
Test Procedure 35 - 3-Wire Plug on the Potentiometer
1. Turn the key switch to OFF and place the forward and reverse switch in NEUTRAL. Disconnect the bat-
teries. Leave the Z plug connected to the controller.
2
+
-
+
+
-
-
3
+
4
-
6
+
-
+
-
2
1
+
-
BATTERY BANK
+
-
5
DATA HOLD
AC/DC 500V MAX
250V MAX
AC V
DC V
OFF
RED PROBE
ON PURPLE
WIRE FEMALE
THREE WIRE
CONNECTION
FIGURE 21-66
BLACK PROBE
ON YELLOW
WIRE FEMALE
THREE WIRE
DATA HOLD
CONNECTION
AC/DC 500V MAX
250V MAX
AC V
DC V
OFF
INTO THE Z9 POSITION
FIGURE 21-68
2
+
-
+
-
3
+
4
-
6
Z8 Z9 Z10 Z11 Z12 Z13
Z14
Z7
Z1 Z2 Z3 Z4 Z5 Z6
PLACE RED PROBE
ON THE Z PLUG
Page 21-45
21A
E