Club Car Gasoline Service Manual page 300

Inspection of the Transmission, Continued:
17
G
6. Using a feeler gauge, measure the distance X at several points around the assembly by pushing the
synchronizer ring (42 and 43) onto the respective gear (49 and 41) (Figure 17-3, Page 17-3). The syn-
chro ring should be replaced when X is .020 inch (0.51 millimeter) or less (Figure 17-30).
7. Thrust washer (43) clearance between shaft and inner diameter must be less than .008 inch (0.20 mil-
limeter). Replace if greater than .008 inch (0.20 millimeter) (Figure 17-3, Page 17-3).
8. The governor sleeve (8) should be inspected at several points around the sleeve. If the thickness, T, is
less than .040 inch (1.02 millimeter), replace the sleeve (Figure 17-31).
9. Inspect clutch hub (46), inserts (47) and sleeve (48) and replace if wear or damage exists (Figure 17-
3, Page 17-3).
10. Use a micrometer to measure the outside diameter of the shift rod (71) at several points along its length
and replace if the diameter is less than .276 inch (7.01 millimeters) (Figure 17-32).
11. All oil seals that have been removed should be replaced. Carefully press the new seals into the housing
and cover (Figure 17-33).
COMPONENT ASSEMBLY
Assembly Tools (Figure 17-34)
If the transmission is disassembled, the following tools will be required for reassembly:
1. Transmission oil seal tool (Club Car Part No. 1014160)
2. Governor shaft cap jig (Club Car Part No. 1014104)
3. Oil seal press jig (Club Car Part No. 1014105)
4. Internal governor arm alignment tool (Club Car Part No. 1014107)
All of these tools are available in a transmission tool kit (Club Car Part No. 1014115) (Figure 17-34).
T
Page 17-14
A
B
FIGURE 17-29
REPLACE SLEEVE IF THICKNESS (T)
IS LESS THAN .040 INCH
(0.40 MILLIMETER)
8
FIGURE 17-31
SYNCHRO RING MUST BE
REPLACED WHEN
(X) DISTANCE IS LESS
THAN .020 IN (0.51 MM)
FIGURE 17-30
MEASURE EACH POSITION
IN 2 PLACES 90° APART
1
A
2
A
FIGURE 17-32
X
1
A 1
A
1 1
B B
1
1
C C
1 1
D D