Club Car Gasoline Service Manual page 122

Disassembly and Inspection of the Transaxle, Continued:
9
E
G
DIFFERENTIAL
PIN
9.6. Remove the idler gears and thrust washers (36 and 35) (Figure 9-1, Page 9-1).
9.7. Remove the differential side gears and thrust washers (34 and 33) (Figure 9-1, Page 9-1) (See
Figure 9-24). See CAUTION on Page 9-11.
9.8. Inspect the bearings (14) (Figure 9-1, Page 9-1) of the differential cage and replace them if they
are damaged. To remove them, press them off.
CAUTION
• DO NOT REUSE BEARINGS AFTER REMOVING THEM. REPLACE THEM WITH NEW ONES.
10. Inspect all parts for wear or damage. Any worn or damaged parts should be replaced.
NOTE
• DAMAGED OR WORN GEARS SHOULD BE REPLACED AS SETS.
TRANSAXLE ASSEMBLY
CAUTION
• DO NOT PRESS AGAINST THE BEARING OUTER RACE (STEP 1 BELOW).
• GASKET FACES OF THE HOUSING MUST BE CLEAN AND SMOOTH. USE ONLY A NEW GAS-
KET THAT IS NOT TORN OR DAMAGED IN ANY WAY. THE GASKET MUST LIE FLAT AGAINST
THE HOUSING FACES.
• THE HOUSING AND ALL PARTS MUST BE WIPED CLEAN AND DRY BEFORE REASSEMBLY.
1. If bearings (14) (Figure 9-1, Page 9-1) were removed during disassembly, install new bearings using
an arbor press.
2. Assemble the differential cage gear. See CAUTION below.
CAUTION
• IF A NEW DIFFERENTIAL GEAR CAGE SERVICE KIT IS BEING INSTALLED, THE ORIGINAL
CONFIGURATION OF THE CAGE GEAR ASSEMBLY WILL DETERMINE WHICH PARTS OF THE
KIT SHOULD BE INSTALLED. READ THE FOLLOWING INSTRUCTIONS CAREFULLY.
Page 9-12
PUSH
DIFFERENTIAL
PIN THROUGH
DIFFERENTIAL
GEAR CASE
FIGURE 9-23
SIDE
GEAR
1
3
FIGURE 9-24
THRUST
4
WASHER
2
LEFT
DIFFERENTIAL
GEAR
CASE