Club Car Gasoline Service Manual page 71

3. Using a 1/2" socket and 1/2" wrench, remove the nut (7), two washers (5), and bolt (4) securing the
accelerator pedal (1) to the pivot rod (6) (Figure 6-27, Page 6-19).
4. Disconnect the accelerator rod assembly (19, 20, and 21) (Figure 6-27, Page 6-19) at the front and
rear ball studs and remove it from the vehicle.
5. Remove the nut (10), flat washer (8), ball stud (18), and pivot support bearing (9) from the accelerator
pivot rod assembly (6) (Figure 6-27, Page 6-19).
6. Slide the spring retainer (11) off of the accelerator pivot rod.
7. Use a scribe to mark the position of the park brake ratchet (26) on the accelerator pivot rod (6) (Figure
6-27, Page 6-19). See NOTE below.
NOTE
• FAILURE TO MARK POSITION OF THE RATCHET COULD CAUSE IT TO BE REINSTALLED
IMPROPERLY, RESULTING IN IMPROPER ADJUSTEMT AND POSSIBLE FAILURE OF THE
PARK BRAKE.
8. Remove the lock nut (25) from the accelerator pivot shaft (Figure 6-27, Page 6-19).
9. Depress the brake pedal slightly and then slide the park brake ratchet (26) (Figure 6-27, Page 6-19)
toward the end of the accelerator pivot rod. Rotate the ratchet and remove it from the pivot rod.
10. Remove the crescent retaining ring (15) from the accelerator pivot rod (Figure 6-27, Page 6-19). See
NOTE below.
11. Remove the four bolts (24), washers (8), and nuts (16) that secure the accelerator pivot rod supports
(23) to the frame. Remove the pivot rod (6), the plastic washer (17), and spacer (22) from the accelera-
tor pivot rod supports (23) (Figure 6-27, Page 6-19). See NOTE below.
NOTE
• ON GASOLINE VEHICLES SERIAL NO. AG 9633-517738 AND LATER, ITEMS (15) AND (17) ARE
DELETED AND ITEM (22) IS LONGER.
12. Pull accelerator pedal (1) out of vehicle from the top side of the floorboard (Figure 6-27, Page 6-19).
INSTALLING THE ACCELERATOR PEDAL ASSEMBLY
DS V-Glide Electric Vehicles (Serial Number 9529 445799 and Later) and DS Gasoline
Vehicles (Serial Number 9529 445519 and Later)
1. Position the accelerator pivot rod supports (23) on the vehicle frame and install the four bolts (24), flat
washers (8), and lock nuts (16). Tighten the nuts with fingers only at this time (Figure 6-27, Page 6-19).
2. Insert the lower end of the accelerator pedal (1) through the floorboard and install the accelerator pivot
rod (6) through the uppermost hole in the pedal. Install the bolt (4), two washers (5), and nut (7)
through the lower hole in the pedal and through the pivot rod. Tighten the nut with fingers only at this
time (Figure 6-27, Page 6-19).
3. Install the plastic spacer (22), then the plastic washer (17) on the pivot rod (Figure 6-27, Page 6-19).
See NOTE below.
NOTE
• ON GASOLINE VEHICLES SERIAL NO. AG 9633-517738 AND LATER, ITEMS (15) AND (17) ARE
DELETED AND ITEM (22) IS LONGER.
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