Club car 2005 precendent Manuals

Manuals and User Guides for Club car 2005 precendent. We have 1 Club car 2005 precendent manual available for free PDF download: Maintenance And Service

Club car 2005 precendent Maintenance And Service (256 pages)

Gasoline Vehicles

Brand: Club car | Category: Golf Cars | Size: 15.18 MB

Table of Contents
5
Section 1 - Safety

13
- General Warnings
  13
Section 2 - Vehicle Specifications

17
- Specifications
  18
Section 3 - General Information

19
Section 4 - Body and Trim

23
- Cleaning the Vehicle
  23
  - Seat
    23
- Front and Rear Body Repair
  24
- Front Body
  26
  - Front Body Removal
    26
  - Front Body Installation
    26
- Front Bumper
  26
- Instrument Panel
  26
  - Instrument Panel Removal
    26
  - Instrument Panel Installation
    28
- Floor Mat and Retainers
  28
  - Floor Mat Retainer Removal
    29
  - Floor Mat Retainer Installation
    29
- Kick Plate and Choke Button
  29
  - Kick Plate and Choke Button Removal
    29
  - Kick Plate and Choke Button Installation
    29
- Rear Body - Two-Passenger Vehicles
  30
- Rear Body - Four-Passenger Vehicles
  34
  - Seat Backs
    34
  - Seat Support
    35
  - Foot Deck
    36
  - Rear Body Components (Four-Passenger)
    37
- Canopy - Two-Passenger
  38
  - Two-Passenger Canopy Removal
    38
  - Two-Passenger Canopy Installation
    40
- Canopy - Four-Passenger
  42
  - Four-Passenger Canopy Removal
    42
  - Four-Passenger Canopy Installation
    42
Section 5 - Accelerator and Brake Pedal Group

43
- Pedal Group Removal
  43
- Gcor
  45
- Debris Shields
  45
- Brake Return Spring
  45
- Pawl Assembly
  46
- Accelerator Return Spring
  46
- Pedal Group Installation
  48
Section 6 - Wheel Brake Assemblies

51
- General Information
  51
- Brake Shoe Removal
  51
- Brake Assembly Cleaning
  55
- Brake Shoe Installation
  56
- Brake Cable Equalizer Adjustment
  58
- Brake Cluster Removal and Installation
  59
  - Brake Cluster Installation
    60
- Brake Cable Removal and Installation
  60
Section 7 - Steering and Front Suspension

63
- General Information
  63
- Steering Wheel
  63
  - Steering Wheel Removal
    63
  - Steering Wheel Installation
    64
- Steering Column
  64
  - Steering Column Removal
    64
  - Steering Column Installation
    66
- Rack and Pinion
  66
  - Rack and Pinion Removal
    66
  - Rack and Pinion Disassembly
    67
  - Rack and Pinion Assembly
    70
  - Rack and Pinion Installation
    71
- Front Suspension
  72
  - Lubrication
    72
  - Wheel Alignment
    72
- Front Suspension Components
  74
  - Tie Rod End Removal
    74
  - Tie Rod Installation
    74
  - Leaf Spring Removal
    75
  - Leaf Spring Installation
    75
  - Kingpin and Steering Spindle Removal
    75
  - Kingpin and Steering Spindle Installation
    75
  - Control Arm Removal
    76
  - Control Arm Installation
    79
  - Shock Absorber Removal
    79
  - Shock Absorber Installation
    79
- Front Wheel Bearings and Hubs
  79
  - Front Wheel Free Play Inspection
    79
  - Front Hub Removal
    79
  - Hub Installation
    80
Section 8 - Wheels and Tires

81
- General Information
  81
- Wheels
  81
  - Wheel Removal
    81
  - Wheel Installation
    81
- Tires
  82
  - Tire Removal
    82
  - Tire Repair
    83
  - Tire Installation
    83
Section 9 - Rear Suspension

85
Section 10 - Periodic Maintenance

91
- General Information
  91
- Pre-Operation and Daily Safety Checklist
  91
  - Performance Inspection
    92
- Periodic Service Schedule
  92
- Periodic Lubrication Schedule
  94
- Engine Oil
  95
  - Engine Oil Level Check
    95
  - Oil Viscosity
    96
- Fueling Instructions
  96
- Battery
  97
Section 11 - Troubleshooting and Electrical System

99
- General Information
  99
- Troubleshooting Guide
  99
- Test Procedures
  109
  - Index of Test Procedures
    109
Section 12 - Electrical Components

135
- Starter/Generator
  137
- Voltage Regulator
  146
- Key Switch
  147
- Solenoid
  148
- Fuse
  149
- Gcor
  149
- Neutral Lockout Cam
  152
- Reverse Warning Buzzer
  152
- Reverse Buzzer Limit Switch
  153
- Low Oil Warning Light
  154
- Fuel Gauge
  155
- Fuel Level Sending Unit
  157
- Hour Meter
  157
- RPM Limiter
  158
- Ignition Coil
  159
- Oil Level Sensor
  162
- Battery
  162
- Ground Cables
  166
Section 13 - Fe290 Engine

167
- General Information
  167
  - Before Servicing
    167
  - Engine Rotation
    167
  - Spark Plug
    167
- Cylinder Head
  169
  - General Information
    169
  - Breather Valve (Reed Valve)
    169
- Crankcase
  169
  - Engine Removal
    169
  - Crankcase Cover Removal
    171
  - Oil Level Sensor
    171
  - Crankcase Cover Installation
    172
- Ignition Coil and Flywheel
  173
- Flywheel Installation
  175
- Engine Installation
  175
  - Torque Specifications
    177
  - Adjustments and Settings
    177
Section 14 - Fuel System

179
- General Information
  179
- Carburetor
  179
  - Main Jet Elevation/Size Chart
    180
  - Changing the Main Jet
    180
- Engine Control Linkage
  184
  - General Information
    184
  - Governor Cable
    184
  - Accelerator Cable
    184
  - Closed Throttle or Idle Adjustment
    186
  - Engine RPM Adjustment
    187
- Choke and Air Intake System
  187
  - General Information
    187
  - Choke Button
    189
  - Air Intake Components Removal
    189
  - Air Intake Components Installation
    189
  - Air Filter
    189
- Fuel Filter
  192
  - General Information
    192
  - Fuel Filter Removal
    192
  - Fuel Filter Installation
    192
- Fuel Pump
  193
  - General Information
    193
  - Fuel Pump Removal
    193
  - Fuel Pump Disassembly
    193
  - Fuel Pump Cleaning and Inspection
    194
  - Fuel Pump Assembly
    195
  - Fuel Pump Installation
    195
- Fuel Tank
  196
  - General Information
    196
  - Fuel Tank Removal
    196
  - Fuel Tank Disposal
    197
  - Fuel Tank Storage
    197
  - Fuel Tank Installation
    198
- Fuel Lines
  199
- Fuel Shut-Off Valve
  199
Section 15 - Exhaust System

201
- General Information
  201
- Muffler
  201
  - Muffler Removal
    201
  - Muffler Installation
    201
Section 16 - Unitized Transaxle

203
- General Information
  203
  - Lubrication
    205
- Axle Shaft
  205
  - Axle Shaft and Oil Seal Removal
    205
  - Axle Bearing
    206
  - Axle Shaft Installation
    208
- Unitized Transaxle Removal
  209
- Unitized Transaxle Installation
  217
- Forward/Reverse Shifter Cable
  224
Section 17 - Torque Converter

227
- General Information
  227
- Troubleshooting
  227
- Drive Belt
  228
  - Drive Belt Removal
    228
  - Drive Belt Installation
    229
- Drive Clutch
  230
  - Drive Clutch Removal
    230
  - Drive Clutch Cleaning and Inspection
    233
  - Drive Clutch Disassembly
    233
  - Inspection of Drive Clutch Parts
    236
  - Drive Clutch Assembly
    236
  - Drive Clutch Installation
    238
- Driven Clutch
  239
  - Driven Clutch Removal
    239
  - Driven Clutch Disassembly
    240
  - Driven Clutch Inspection
    242
  - Driven Clutch Assembly
    242
  - Driven Clutch Installation
    244

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More Club car Manuals

Club car 2005 precendent Manuals

Club car 2005 precendent Maintenance And Service (256 pages)

Table of Contents

Section 1 - Safety

Section 2 - Vehicle Specifications

Section 3 - General Information

Section 4 - Body and Trim

Section 5 - Accelerator and Brake Pedal Group

Section 6 - Wheel Brake Assemblies

Section 7 - Steering and Front Suspension

Section 8 - Wheels and Tires

Section 9 - Rear Suspension

Section 10 - Periodic Maintenance

Section 11 - Troubleshooting and Electrical System

Section 12 - Electrical Components

Section 13 - Fe290 Engine

Section 14 - Fuel System

Section 15 - Exhaust System

Section 16 - Unitized Transaxle

Section 17 - Torque Converter

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