Club Car 1999 Owner's Manual
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Club Car 1999 Owner's Manual

Club Car 1999 Owner's Manual

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1999
Owner's
Manual
Tourall, Resort Villager,
Trans-Porter and Trans-Sender
Gasoline Vehicles
Manual Number 101993805
Edition Code 0898B0310A

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Summary of Contents for Club Car 1999

  • Page 1 1999 Owner's Manual Tourall, Resort Villager, Trans-Porter and Trans-Sender Gasoline Vehicles Manual Number 101993805 Edition Code 0898B0310A...
  • Page 3 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 4 No other warranties, express or implied, are contained herein. Please complete and return the war- ranty registration card included in this manual. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 5 For the name and address of the Carryall representative nearest you, call 706- 863-3000, Ext. 2601. If you would prefer to write to us, direct your letter to: Club Car, Attention: Marketing Services, P.O. Box 204658, Augusta, Ga. 30917-4658 USA. Your local authorized Carryall representative can also provide technical advice, parts, and service manuals.

  • Page 6: Table Of Contents

    Vehicle Specifications ..............27 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 7 Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 8: Safety Details

    PERSONAL INJURY OR DEATH. • A CAUTION INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN PRODUCT OR PROPERTY DAMAGE OR MINOR PERSONAL INJURY. • A NOTE PROVIDES KEY INFORMATION TO MAKE PROCEDURES MORE EASILY UNDERSTOOD. 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 9: General Warnings

    ALLOW A POSITIVE WIRE TO TOUCH THE VEHICLE FRAME, ENGINE, OR OTHER METAL COMPONENTS. • THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM. 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 10: Vehicle Feature Identification-Tourall Gasoline Vehicle

    TOURALL GASOLINE VEHICLE DRIVER/PASSENGER WARNING LABEL OPERATING INSTRUCTIONS KEY SWITCH LABEL OIL WARNING PARK BRAKE LIGHT PEDAL BRAKE PEDAL ARM RESTS HAND RAIL SERIAL NUMBER PASSENGER WARNING LABEL ACCELERATOR (ON REAR HANDRAIL PEDAL FACING SEAT) 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 11 (ON VEHICLE FRAME NEAR FUEL TANK) MOVING PARTS AND HOT MANIFOLD DECAL OIL FILL (ON STARTER/GENERATOR FUEL SHUT-OFF AND ENGINE) VALVE FORWARD/REVERSE HANDLE CHOKE NEUTRAL LOCK-OUT FRAME GROUND AND GOVERNOR WARNING DECAL (ON VEHICLE FRAME NEAR BATTERY) 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 12: Vehicle Feature Identification-Resort Villager Gasoline Vehicle

    Vehicle Feature Identification RESORT VILLAGER GASOLINE VEHICLE OPERATING INSTRUCTIONS KEY SWITCH DECAL DRIVER / PASSENGER WARNING DECAL ACCELERATOR PEDAL OIL WARNING LIGHT SERIAL NUMBER PASSENGER WARNING DECAL PARK BRAKE PEDAL BRAKE PEDAL 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 13 (ON VEHICLE FRAME NEAR FUEL TANK) MOVING PARTS AND FUEL SHUT-OFF HOT MANIFOLD DECAL VALVE (ON STARTER/GENERATOR AND ENGINE) OIL FILL CHOKE NEUTRAL LOCKOUT CAM FRAME GROUND AND FORWARD/REVERSE GOVERNOR WARNING DECAL HANDLE (ON VEHICLE FRAME NEAR BATTERY) 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 14: Vehicle Feature Identification-Trans-Porter/Trans-Sender Gasoline Vehicle

    Vehicle Feature Identification TRANS-PORTER/TRANS-SENDER GASOLINE VEHICLE OPERATING INSTRUCTIONS KEY SWITCH DRIVER/PASSENGER WARNING DECAL OIL WARNING LIGHT (GAS VEHICLE) SERIAL NUMBER PARK BRAKE BRAKE PEDAL PEDAL ACCELERATOR PEDAL VEHICLE LOADING DECAL 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 15 PASSENGER HANDLE FUEL SHUT-OFF WARNING DECAL VALVE TRANS-SENDER VEHICLE PASSENGER WARNING DECAL TILT BED CHOKE WARNING DECAL NEUTRAL LOCKOUT CRUSH AREA DECAL TRANS-PORTER VEHICLE FRAME GROUND BED BOLT WARNING DECAL WARNING DECAL (ON FRAME) 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 16: Model Identification

    • Fuel: Check fuel level (See Fueling Instructions, Page 25). • BE SURE THE PLASTIC HAS BEEN REMOVED FROM THE SEAT BOTTOM BEFORE OPERATING THE VEHICLE. FAILURE TO DO SO MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH. 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 17: Controls

    • RELEASE THE ACCELERATOR PEDAL AND THEN DEPRESS THE BRAKE PEDAL FIRMLY UNTIL THE VEHICLE STOPS. TO AVOID UNINTENTIONALLY STARTING OR ROLLING THE VEHICLE, SET THE PARK BRAKE, TURN THE KEY SWITCH TO OFF, AND REMOVE THE KEY WHEN LEAVING THE VEHICLE. 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 18 Trans-Porter/Trans-Sender and Resort Villager: The engine will idle while in NEUTRAL. All Carryall transportation vehicles operate at reduced speed in REVERSE See following NOTE. Figure 4 Forward/Reverse Handle Figure 5 Accelerator and Brake Pedal 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 19 PARK molded into it and the words PARK BRAKE marked on top (Figure 5, Page 12). To set the park brake, depress the brake pedal firmly and tilt the park brake portion of the pedal forward (Figure 7, Page 13). See following WARNING. 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 20 BUMPED. TO PREVENT THIS, CHOCK THE FRONT AND REAR WHEELS AND ALWAYS FIRMLY SET THE PARK BRAKE BEFORE SERVICING OR LEAVING THE VEHICLE. • TOURALL: BE SURE TO RETURN THE CAM TO THE OPERATE POSITION AFTER SERVICING THE VEHICLE, OR THE VEHICLE WILL NOT RUN. 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 21 • FAILURE TO ADD OIL IMMEDIATELY WHEN THE OIL WARNING LIGHT STAYS ON MAY RESULT IN PERMANENT ENGINE DAMAGE. CHOKE CHOKE Figure 10 Button Choke Figure 11 Cable Choke OIL LIGHT Figure 12 Oil Light 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 22: Driving Instructions

    • DEPRESS THE BRAKE PEDAL AS NECESSARY AND DEPRESS THE ACCELERATOR PEDAL PARTIALLY WHEN DESCENDING A HILL. WITH THE ACCELERATOR PEDAL PARTIALLY DEPRESSED, THE GOVERNOR WILL CAUSE THE ENGINE TO ASSIST THE BRAKES IN CONTROLLING DOWNHILL SPEED. 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 23 CHECK EFFECTIVENESS OF THE BRAKES BY GENTLY DEPRESSING THE BRAKE PEDAL. IF THE VEHICLE DOES NOT SLOW DOWN AT THE NORMAL RATE, CONTINUE TO DEPRESS THE BRAKE PEDAL UNTIL THE BRAKES DRY OUT AND NORMAL PERFORMANCE RETURNS. 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 24: Loading And Unloading

    • ALWAYS UNLOAD CARGO BED BEFORE RAISING VEHICLE WITH HOIST, JACK, OR OTHER LIFTING DEVICE. TRANSPORTING ON A TRAILER If the vehicle must be transported over long distances or on public highways, it should be transported on an approved trailer. Observe the following WARNINGS. 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 25: Storage

    HANDLE IN THE NEUTRAL POSITION DURING STORAGE. THIS IS TO PREVENT UNINTENTIONALLY STARTING THE VEHICLE. • DO NOT ATTEMPT TO CHARGE A BATTERY IF IT IS FROZEN OR IF THE CASE IS BULGED. DISCARD THE BATTERY. FROZEN BATTERIES CAN EXPLODE. 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 26 3.3. Disconnect fuel vent line from fuel tank vent nipple. 3.4. Plug the fuel tank vent nipple so that it is air tight. Club Car recommends using a slip-on vinyl cap. 4. To protect the engine, remove the spark plug and pour 1/2 ounce SAE 10 weight oil into the engine through the spark plug hole.

  • Page 27: Maintenance

    • Tires: Visually inspect for wear, damage and proper inflation. • Exhaust system: Check for leaks. • Forward/Reverse shifter: Check for proper operation. See Controls, Page 11. • Fuel system: Check fuel tank, lines, cap, pump, and carburetor for fuel leakage. 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 28: Periodic Service Schedule

    • IF PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE, DO NOT OPERATE THE VEHICLE UNTIL REPAIRS ARE MADE. FAILURE TO MAKE NECESSARY REPAIRS COULD RESULT IN FIRE, PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH. 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 29: Periodic Lubrication Schedule

    REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT PLACE Brake shaft bearings Dry Moly Lube - Club Car Part No. 1012151 Brake Linkage and Pivots Dry Moly Lube - Club Car Part No. 1012151 Semiannually by Owner or Trained Technician Accelerator push rod pivots, mounts, Dry Moly Lube - Club Car Part No.

  • Page 30: Vehicle Capacities

    STICK UNTIL AND CLEAN SHUT-OFF FULLY SEATED VALVE GAS TANK TO CARBURETOR Full Level Safe Level OIL MUST BE IN Level VENT TUBE THE SAFE LEVEL Figure 16 Engine Oil level Figure 17 Gasoline Tank 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 31: Fueling Instructions

    • CHARGE BATTERY IN A WELL-VENTILATED AREA ONLY. • POISON! CONTAINS ACID! CAUSES SEVERE BURNS—AVOID CONTACT WITH SKIN, EYES, OR CLOTHING. ANTIDOTES: • EXTERNAL: FLUSH WITH WATER FOR 15 MINUTES. CALL A PHYSICIAN IMMEDIATELY. DANGER CONTINUED ON NEXT PAGE. 1999 Transportation Gasoline Vehicle Owner’s Manual...

  • Page 32: Cleaning The Vehicle

    Do not allow the solution to get into the battery. Be sure terminals are tight. Let the terminals dry and then spray them with Club Car battery terminal spray (Club Car Part No.1014305). See preceding WARNING and following CAUTION.

  • Page 33: Accessories And Options

    In the event a vehicle is bought used from another individual or from a distributor/dealer, we strongly urge the new owner to reregister the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, INC., P.O. Box 204658, Augusta.
  • Page 34 (228 cm) (228 cm) (228 cm) 11-3/4" 11-3/4" 11-3/4" 11-3/4" Floorboard Height: (30 cm) (30 cm) (30 cm) (30 cm) 29-1/2" 30" 30" 30" Seat Height: (75 cm) (76 cm) (76 cm) (76 cm) 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 35 Load Bed Size: Flat bed inside dimensions. x 44-1/4" (91 x 112 cm) 800 lb 1500 lb 1500 lb 1500 lb Vehicle rated capacity: Level surface only. (363 kg) (680 kg) (680 kg) (680 kg) 1999 Transportation Gasoline Vehicle Owner’s Manual...
  • Page 36 TRANSPORTATION AND UTILITY VEHICLES 1. WARRANTY: CLUB CAR, INC., (“CLUB CAR”) hereby warrants to the original retail purchaser that its new 1999 Model Carryall vehicle purchased from CLUB CAR or an authorized CARRYALL dealer for use in the United States...
  • Page 37 4. SOLE REMEDY: CLUB CAR’s only liability under this limited warranty, or in any action whether based upon warranty, contract, negligence, strict product liability or otherwise, is limited to the repair or replacement, at CLUB CAR’s option, of a VEHICLE or component thereof that CLUB CAR deems to be defective. Replacement shall mean...
  • Page 40 Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Int’l +1 706.863.3000 1.706.863.5808...

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