Club Car Gold Standard Gasoline 2005 Owner's Manual
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Club Car Gold Standard Gasoline 2005 Owner's Manual

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2005 Owner's Manual
CLUB CAR
Gold Standard Gasoline Vehicles

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Summary of Contents for Club Car Gold Standard Gasoline 2005

  • Page 1 2005 Owner’s Manual CLUB CAR Gold Standard Gasoline Vehicles...
  • Page 3 Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
  • Page 4 We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi- cle, please include the manual so that the next owner will have the important operating, safety, and mainte- nance information it contains.

  • Page 5: Table Of Contents

    Vehicle Specifications – Lynx Vehicle ........... . ® Club Car Limited One Year Warranty for Certified Remanufactured Vehicles .....

  • Page 6: Vehicle Feature Identification

    Vehicle Feature Identification GASOLINE VEHICLES UNDERAGE WARNING DECAL (LYNX VEHICLE ONLY) WARNING UNDER YOUNG DRIVERS INCREASE CHANCE OF DEATH • Young drivers may not be able to control vehicle. • No drivers younger than 16 years old. CCI 102075801 OPERATING INSTRUCTIONS •...
  • Page 7 Vehicle Feature Identification GASOLINE VEHICLES FRAME GROUND AND GOVERNOR WARNING DECAL (ON VEHICLE FRAME NEAR BATTERY) ROTATING PARTS AND HOT MANIFOLD DECAL GASOLINE WARNING DECAL (ON STARTER/GENERATOR AND ENGINE) (ON VEHICLE FRAME NEAR FUEL TANK) WARNING • GASOLINE EXPLOSION / FIRE. •...

  • Page 8: Practice Safety

    Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.

  • Page 9: Vehicle Feature Identification

    • A Club Car vehicle will not provide protection from lightning, flying objects, or other storm- related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location.

  • Page 10: General Information

    General Information ∆ WARNING • Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and CAUTION statements in this manual as well as those on the vehicle and battery charger. • Do not leave children unattended on vehicle. •...

  • Page 11: Model Identification

    The model year designation of a Gold Standard vehicle is the year that the vehicle was remanufac- tured, rather than the year that it was originally manufactured. SERIAL NUMBER DECAL Club Car SERIAL NUMBER This vehicle is covered by one or more of the 2A0501-123456 following U.S.

  • Page 12: Controls And Indicators

    N (NEUTRAL). Rotate the handle towards the driver (FORWARD) to operate the vehicle in the forward direction, or towards the passenger (REVERSE) to operate vehicle in reverse. When the handle is in the straight up position (NEUTRAL), the vehicle will not operate. Club Car vehicles operate at reduced speed in Page 10...

  • Page 13: Accelerator Pedal

    Controls and Indicators reverse. The reverse buzzer will sound as a warning when the Forward/Reverse handle is in the REVERSE position. Figure 4 Forward/Reverse Handle ACCELERATOR PEDAL The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 5) . The operation of the accelerator pedal differs from that of an automobile.
  • Page 14 Controls and Indicators PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal. It has the word PARK molded into it and the words PARK BRAKE marked on top of it (Figure 6) . To set the park brake, press the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot (Figure 7) .
  • Page 15 Controls and Indicators To put the cam back into the OPERATE position, pull the cam out approximately 3/8 inch (10 mm) and rotate it one-half turn until it snaps into place (Figure 9). See following WARNING and NOTE. ∆ WARNING •...

  • Page 16: Pre-Operation And Daily Safety Checklist

    Figure 11 Low Oil Warning Light PRE-OPERATION AND DAILY SAFETY CHECKLIST Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery.

  • Page 17: Driving Instructions

    Use the following checklist as a guide to inspect the vehicle and check daily for proper operation. Any prob- lems should be corrected by a Club Car distributor/dealer or a trained technician. • Forward/Reverse control: Check for proper operation. See Controls and Indicators on page 10.

  • Page 18: Starting The Vehicle

    Driving Instructions ∆ WARNING • Operate the vehicle from the driver seat only. • To help prevent falls from the vehicle, remain seated in a moving vehicle and hold on to hand holds or handrails at all times. Driver should keep both hands on the steering wheel when the vehicle is in motion.

  • Page 19: Loading And Unloading - Ds Box Bed And Lynx Vehicles

    Loading and Unloading – DS Box Bed and Lynx Vehicles ∆ WARNING • Operator must control vehicle speed when going downhill. • Do not shift the vehicle out of forward while going downhill. If you do, you will not be able to shift into reverse or back into forward until stopped.

  • Page 20: Towing With The Vehicle - Ds Golf, Ds Box Bed, And Lynx Vehicles

    Towing with the Vehicle – DS Golf, DS Box Bed, and Lynx Ve- hicles ∆ WARNING • Overloading can affect vehicle handling or cause component failure, resulting in loss of control of vehicle and possible severe personal injury. • Reduce speed and avoid sudden stops when backing up. Failure to do so may cause the vehicle to overturn or flip over backwards.

  • Page 21: Towing The Vehicle

    • For use on public roads, the trailer must meet all federal, state, and local requirements such as taillights, brake lights, etc. • Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer.

  • Page 22: Storage

    Storage ∆ WARNING • Do not allow people in the trailer or vehicle being towed. • Avoid sudden starts, sudden stops, and tight turns when towing. • Avoid stopping on a hill when towing. If you must stop on a hill, avoid sudden starts or rolling backwards and stopping suddenly.

  • Page 23: Preparing The Gasoline Vehicle For Extended Storage

    Storage PREPARING THE GASOLINE VEHICLE FOR EXTENDED STORAGE 1. Unload the vehicle so that the tires are supporting only the weight of the vehicle. 2. Store vehicle in a cool, dry place. This will minimize battery self-discharge. If the battery appears to be weak, have it charged by a trained technician.

  • Page 24: Maintenance

    Maintenance RETURNING THE STORED GASOLINE VEHICLE TO SERVICE 1. Restore fuel system to operation (Figure 20, Page 28). 1.1. Remove plug from fuel tank vent. 1.2. Connect vent tube to fuel tank vent. 2. Connect battery cables, positive (+) cable first. 3.

  • Page 25: Periodic Service Schedule

    Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions. Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic ser- vice.
  • Page 26 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level; change if or trained technician necessary. See Periodic Lubrication Schedule on page 25. Check engine cooling air intake; clean if Engine necessary. Visually inspect the unshrouded area around engine exhaust for grass and debris, and clean if necessary.

  • Page 27: Periodic Lubrication Schedule

    Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS Semiannually by owner Brake pedal shaft bearings Dry Moly Lube (CCI P/N 1012151) or trained technician (every 50 hours of Brake linkage and pivots Dry Moly Lube (CCI P/N 1012151) operation or every 100 rounds of golf)

  • Page 28: Battery

    WARNING • Do not jump start a dead battery using another battery and jumper cables. The battery in the Club Car gasoline vehicle is a 12-volt, low maintenance battery that requires infrequent watering (Figure 16). Any corrosion around the positive (+) or negative (–) terminals should be washed off with a solution of baking soda and water (1 cup (237 mL) per gallon (3.8 L) of water).

  • Page 29: Engine Oil

    Engine Oil Be sure battery clamp is properly tightened. Tighten to 12 ft-Ib (16.3 N·m). A loose battery clamp may allow the battery to become damaged from vibration or jarring. If battery appears weak, have it charged by a trained technician. The battery should never be left discharged any longer than absolutely necessary (do not leave discharged overnight).

  • Page 30: Fueling Instructions

    Fueling Instructions FUELING INSTRUCTIONS See General Warnings on page 7. ∆ DANGER • Turn key switch to the OFF position before fueling. • Do not pour gasoline into the fuel tank when the engine is hot or while it is running. •...

  • Page 31: Cleaning The Vehicle

    In the event a vehicle is bought as a used vehicle, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O.

  • Page 32: Vehicle Specifications - Ds Golf, Four-Passenger, And Ds Box Bed Vehicles

    Vehicle Specifications – DS Golf, Four-Passenger, and DS Box Bed Vehicles VEHICLE SPECIFICATIONS – DS GOLF, FOUR-PASSENGER, AND DS BOX BED VEHICLES SPECIFICATIONS GASOLINE POWER SOURCE Engine: 4-cycle OHV, 286 cc, 9.0 hp rated, single-cylinder, air-cooled, with pressure lubrication system •...

  • Page 33: Vehicle Specifications - Lynx Vehicle

    Vehicle Specifications – Lynx Vehicle SPECIFICATIONS GASOLINE 7 gallons Fuel tank (26.5 liters) TIRE PRESSURE 12-14 psi Front and rear (.83-.96 Bars) VEHICLE SPECIFICATIONS – LYNX VEHICLE SPECIFICATIONS GASOLINE POWER SOURCE Engine: 4-cycle OHV, 286 cc, 9.0 hp rated, single-cylinder, air-cooled, with pressure lubrication system •...
  • Page 34 Vehicle Specifications – Lynx Vehicle SPECIFICATIONS GASOLINE DIMENSIONS/WEIGHT, continued: 12-15 mph Forward speed (19-24 km/h) Curb clearance circle (diameter) 12-15 mph (19-24 km/h) Standard seating capacity LIQUID CAPACITIES Engine crankcase (without filter) 32 oz. (.95 liter) 38 oz. Engine crankcase (with filter) (1.12 liters) Unitized transaxle 27 oz.

  • Page 35: Club Car ® Limited One Year Warranty For Certified Remanufactured Vehicles

    Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period. If CLUB CAR elects to repair the vehicle, it may provide factory-reconditioned parts or components.
  • Page 36 COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER. CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND, AND NO REPRESENTATIVE, EMPLOYEE, DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION, PROMISE OR AGREEMENT, WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY.
  • Page 37 2. Ease of Finding Information 3. Clarity of Illustrations 4. Periodic Service and Periodic Lubrication Schedules Comments/Suggestions Please fax a copy of this page to (706) 228-2662. Thank You! Club Car Technical Publication Department 2005 Gold Standard Gasoline Vehicle Owner’s Manual...

  • Page 38: Emission Control Information

    • Magneto or electronic ignition system system is used to eliminate blow-by gases. The System Warranty requires that you return your engine to an authorized Club Car Dealer for blow-by gases are led to the breather chamber • Fuel filter element through the crankcase.
  • Page 40 Publication Part Number RMRM1011202 Edition Code 0704A00000 Club Car, Inc. www.clubcar.com P.O. Box 204658 Phone 1.706.863.3000 Augusta, GA 30917-4658 1.800.ClubCar Int’l +1 706.863.3000 1.706.863.5808...

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