Club Car Gasoline Service Manual page 65

3
TYPICAL
4 PLACES
1
5
4
23
TYPICAL
4 PLACES
24
25
26
4.3. If the accelerator rod is not adjusted correctly, disconnect it from the ball stud at the wiper switch
and manually rotate the bell crank until the wiper switch arm brush is positioned entirely on the
last fixed contact.
4.4. While holding the accelerator rod with pliers, loosen the jam nut (20) and adjust the ball joint (21)
sleeve to fit on the wiper switch ball stud, with approximately the same number of threads show-
ing at each end of the rod. Then tighten jam nut (20) against the sleeve (Figure 6-27).
4.5. Depress the accelerator pedal several times and then check to be sure that the wiper switch arm
brush is positioned entirely on the eighth fixed contact, and that the wiper switch arm is not exert-
ing excessive pressure against the wiper switch housing.
4.6. Install the wiper switch cover.
• PowerDrive System 48 and PowerDrive Plus Vehicles Only -
Adjust the Actuator Lever (There is no accelerator rod on PowerDrive vehicles):
4.1. Connect the Calibration Test Module (Club Car Part No. 1018871-01) (Figure 6-28, Page 6-20) to
the vehicle.
4.1.1. Disconnect the 3-wire connector to the potentiometer from the wire harness as shown (Fig-
ure 6-29, Page 6-20).
4.1.2. Connect the 3-wire plug of the Calibration Test Module to the 3-wire connector from the
potentiometer (Figures 6-28 and 6-29, Page 6-20). Vehicles with serial numbers 9628-
508740 and greater need an adapter plug assembly (Club Car Part No. 1018945-01).
4.1.3. Disconnect the green/white wire from the potentiometer housing assembly (Figure 6-29,
Page 6-20) at the Forward and Reverse Limit Switch No. 1 on standard PowerDrive Sys-
tem 48 vehicles, or at the main wire harness (under the charger receptacle) on Power-
Drive Plus vehicles with motor braking.
2
7
5
6
18
21
19
TYPICAL
4 PLACES
16
8
22
17
23
FIGURE 6-27
8
10
11
9
20
21
15
ON GASOLINE VEHICLES SERIAL
NO. AG 9633 -517738 AND LATER,
ITEMS 15 AND 17 ARE DELETED
AND ITEM 22 IS LONGER.
12
13
14
5
7
Page 6-19
6
E
G