Club Car Gasoline Service Manual page 245

PROCEDURE FOR CHANGING MAIN JET
DANGER
• GASOLINE! FLAMMABLE! EXPLOSIVE! DO NOT SMOKE. KEEP SPARKS AND FLAMES AWAY
FROM THE AREA OF THE VEHICLE.
• THE ENGINE PRODUCES CARBON MONOXIDE, WHICH IS AN ODORLESS AND DEADLY POI-
SON. DO NOT OPERATE THE ENGINE IN AN ENCLOSED AREA WITHOUT PROPER VENTILA-
TION.
WARNING
• ONLY TRAINED MECHANICS SHOULD REPAIR OR SERVICE THIS VEHICLE. ANYONE DOING
EVEN SIMPLE REPAIRS OR SERVICE SHOULD HAVE KNOWLEDGE AND EXPERIENCE IN
GENERAL ELECTRICAL AND MECHANICAL REPAIR. FOLLOW ALL PROCEDURES EXACTLY
AND HEED ALL WARNINGS STATED IN THIS MANUAL.
• ALWAYS WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHILE SERVICING
VEHICLE. WEAR A FULL FACE SHIELD WHEN WORKING WITH BATTERIES.
• TURN KEY SWITCH OFF, PLACE FORWARD AND REVERSE LEVER IN THE NEUTRAL POSI-
TION, AND REMOVE KEY BEFORE SERVICING THE VEHICLE.
• MOVING PARTS! - DO NOT ATTEMPT TO SERVICE THE VEHICLE WHILE IT IS RUNNING.
• ALWAYS USE INSULATED TOOLS WHEN WORKING NEAR BATTERIES OR ELECTRICAL CON-
NECTIONS.
• FRAME GROUND - DO NOT ALLOW WRENCH OR OTHER METAL OBJECTS TO CONTACT
FRAME WHEN DISCONNECTING BATTERY CABLES OR OTHER ELECTRICAL WIRING. NEVER
ALLOW A POSITIVE WIRE TO TOUCH THE VEHICLE FRAME, ENGINE, INNER FRAME, OR
OTHER METAL COMPONENT.
• TO AVOID UNINTENTIONAL STARTING OF THE VEHICLE, ALWAYS BEFORE SERVICING:
- DISCONNECT BATTERY CABLES, NEGATIVE (-) FIRST.
- DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG.
1. Remove the carburetor (Figure 14-6, Page 14-6).
1.1. Remove the seat from the rear body. Loosen the intake hose clamp (22) and disconnect the
intake hose (23) at the carburetor end only.
1.2. Remove the governor guard (6).
1.3. Remove the governor cable clevis pin (24) and spring cotter (25) (carburetor end only).
1.4. Disconnect the carburetor vent line (14).
1.5. Disconnect the fuel supply line (26) at the carburetor end only. Temporarily plug the end of the fuel
line to prevent leakage of fuel.
1.6. Remove the carburetor retaining nuts (19), intake manifold (17), and carburetor (12). See CAU-
TION below and NOTE at the top of page 14-6.
CAUTION
• DO NOT REMOVE THE VALVE/SPRING ASSEMBLY FROM THE FLOAT ASSEMBLY. DOING SO
WILL DAMAGE THE SPRING.
14
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