Specifications For Resizing Cylinder Bore; Torque Specifications - Club Car Gasoline Service Manual

ITEM
Valve Guide Hole (Exhaust)
Valve Spring (Free Length)
Oil Pump Shaft
Outer Rotor
Outer Rotor Width
Relief Valve Spring (Free Length)
Counterbalancer Weight Bearing
Support Shaft
Breather Reed Valve (Valve Tip Air Gap)
Valve Stem (IN. and EX.) (Stem Bend)
Push Rod (Rod Bend)
Valve Guide (IN. and EX.)

SPECIFICATIONS FOR RESIZING CYLINDER BORE

ITEM
Final Boring Bore Diameter
Final Bore Diameter

TORQUE SPECIFICATIONS

ITEM
Cylinder Head Bolts
Valve Clearance Adjustment Nuts
Connecting Rod Bolts (Coat Threads with Engine Oil)
Flywheel Retaining Nut
Crankcase Cover Bolts
Starter/Generator Bracket Bolts
Oil Drain Plug
Fan Housing and Fan Shroud Screws
General Bolts with Number 4 and Nuts
OVER SIZE LIMITS
0.010 in. (0.25 mm) 3.0791 to 3.0799 in. (78.210 to 78.230 mm)
0.020 in. (0.50 mm) 3.0890 to 3.0898 in. (78.460 to 78.480 mm)
0.010 in. (0.25 mm) 3.0799 to 3.0807 in. (78.230 to 78.250 mm)
0.020 in. (0.50 mm) 3.0898 to 3.0906 in. (78.480 to 78.500 mm)
SPEC. SERVICE LIMIT
I.D. (MAX.) 0.2781 in. (7.065 mm)
(MIN.) 1.2894 in. (32.75 mm)
O.D. (MIN.) 0.4971 in. (12.627 mm)
O.D. (MIN.) 1.5932 in. (40.467 mm)
(MIN.) 0.3905 in. (9.92 mm)
(MIN.) 0.748 in. (19.0 mm)
I.D. (MAX.) 1.0283 in. (26.118 mm)
O.D. (MIN.) 1.0199 in. (25.907 mm)
(MAX.) 0.008 in. (0.2 mm)
(MAX.) 0.0012 in. (0.03 mm)
(MAX.) 0.012 in. (0.30mm)
0.2756 to 0.2762 in.
I.D. Standard
(7.00 to 7.015 mm)
SIZE LIMITS
M8 220 in. lbs. (24 N-m)
M5 90 in. lbs. (10 N-m)
M7 180 in. lbs. (20 N-m)
M16 63 ft. lbs. (86 N-m)
M8 240 - 260 in. lbs. (26 N-m)
M8 200 in. lbs. (23 N-m)
M14 18 to 25 ft. lbs. (24/34 N-m)
M6 90 in. lbs. (10 N-m)
M8 130 in. lbs. (15 N-m)
M6 50 in. lbs. (5.9 N-m)
M5 30 in. lbs. (3.4 N-m)
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