Club Car 2005 Precedent Manuals

Manuals and User Guides for Club Car 2005 Precedent. We have 1 Club Car 2005 Precedent manual available for free PDF download: Maintenance And Service

Club Car 2005 Precedent Maintenance And Service (212 pages)

IQ System Electric Vehicle

Brand: Club Car | Category: Golf Cars | Size: 10.85 MB

Table of Contents
5
Section 1 - Safety

13
- General Warnings
  13
Section 2 - Vehicle Specifications

15
- Specifications
  16
Section 3 - General Information

17
Section 4 - Body and Trim

21
- Cleaning the Vehicle
  21
  - Seat
    21
- Front and Rear Body Repair
  22
- Front Body
  24
  - Front Body Removal
    24
  - Front Body Installation
    24
- Front Bumper
  24
- Instrument Panel
  24
  - Instrument Panel Removal
    24
  - Instrument Panel Installation
    26
- Floor Mat and Retainers
  26
  - Floor Mat Retainer Removal
    27
  - Floor Mat Retainer Installation
    27
- Kick Plate and Charger Receptacle Bezel
  27
  - Kick Plate and Charger Receptacle Bezel Removal
    27
  - Kick Plate and Charger Receptacle Bezel Installation
    27
- Rear Body - Two-Passenger Vehicles
  28
- Rear Body - Four-Passenger Vehicles
  32
  - Seat Backs
    32
  - Seat Support
    33
  - Foot Deck
    34
  - Rear Body Components (Four-Passenger)
    35
- Canopy - Two-Passenger
  36
  - Two-Passenger Canopy Removal
    36
  - Two-Passenger Canopy Installation
    38
- Canopy - Four-Passenger
  40
  - Four-Passenger Canopy Removal
    40
  - Four-Passenger Canopy Installation
    40
Section 5 - Accelerator and Brake Pedal Group

41
- Pedal Group Removal
  41
- Mcor
  43
- Debris Shields
  43
- Brake Return Spring
  43
- Pawl Assembly
  44
- Accelerator Return Spring
  44
- Pedal Group Installation
  46
Section 6 - Wheel Brake Assemblies

47
- General Information
  47
- Brake Shoe Removal
  47
- Brake Assembly Cleaning
  51
- Brake Shoe Installation
  52
- Brake Cable Equalizer Adjustment
  55
- Brake Cluster Removal and Installation
  55
  - Brake Cluster Installation
    56
- Brake Cable Removal and Installation
  57
- Brake Cable Installation
  58
Section 7 - Steering and Front Suspension

59
- General Information
  59
- Steering Wheel
  59
  - Steering Wheel Removal
    59
  - Steering Wheel Installation
    60
- Steering Column
  60
  - Steering Column Removal
    60
  - Steering Column Installation
    62
- Rack and Pinion
  62
  - Rack and Pinion Removal
    62
  - Rack and Pinion Disassembly
    63
  - Rack and Pinion Assembly
    66
  - Rack and Pinion Installation
    67
- Front Suspension
  68
  - Lubrication
    68
  - Wheel Alignment
    68
- Front Suspension Components
  70
  - Tie Rod End Removal
    70
  - Tie Rod Installation
    70
  - Leaf Spring Removal
    71
  - Leaf Spring Installation
    71
  - Kingpin and Steering Spindle Removal
    71
  - Kingpin and Steering Spindle Installation
    71
  - Control Arm Removal
    72
  - Control Arm Installation
    72
  - Shock Absorber Removal
    72
  - Shock Absorber Installation
    72
- Front Wheel Bearings and Hubs
  75
  - Front Wheel Free Play Inspection
    75
  - Front Hub Removal
    75
  - Hub Installation
    75
Section 8 - Wheels and Tires

77
- General Information
  77
- Wheels
  77
  - Wheel Removal
    77
  - Wheel Installation
    77
- Tires
  78
  - Tire Removal
    78
  - Tire Repair
    78
  - Tire Installation
    79
Section 9 - Rear Suspension

81
Section 10 - Periodic Maintenance

87
- General Information
  87
- Periodic Service Schedule
  87
- Periodic Lubrication Schedule
  89
Section 11 - Electrical System and Testing

91
- General Information
  91
- Wiring Diagrams
  92
- Troubleshooting
  97
  - Troubleshooting the Vehicle with the IQDM
    97
  - Troubleshooting Guide 1
    98
- Test Procedures
  103
  - Index of Test Procedures
    104
- Communication Display Module (CDM)
  128
  - Using the CDM to Retrieve Data from the Onboard Computer
    129
- CDM Troubleshooting Guide
  130
Section 12 - Electrical Components

131
- Key Switch
  131
- Battery Warning Light
  133
- Forward/Reverse Rocker Switch
  133
- Electronics Module Cover
  135
- Tow/Run Switch
  136
- Motor Controller Output Regulator (MCOR)
  137
- Reverse Buzzer
  138
- Electronics Module
  140
- Solid State Speed Controller
  141
- Solenoid
  142
- Onboard Computer (OBC)
  143
- Charger Receptacle
  143
Section 13 - Batteries

145
- General Information
  145
- Battery Replacement
  145
- Battery Care
  146
  - Preventive Maintenance
    146
  - Self-Discharge
    147
  - Electrolyte Level
    147
  - Mineral Content
    148
  - Vibration Damage
    148
- Battery Charging
  148
  - Charger Shuts off after 16 Hours
    149
  - Deep-Discharge
    149
  - Early Excessive Discharging
    149
  - Incoming AC Service
    149
  - Fleet Rotation
    149
  - Numbering Vehicles and Chargers
    149
- Battery Troubleshooting Chart
  150
- Battery Testing
  151
  - Battery Charger Test
    151
  - On-Charge Voltage Test
    151
  - Hydrometer Test
    151
  - Discharge Test
    153
  - Battery Troubleshooting Examples
    155
- Battery Storage
  156
- Charging a Battery Pack that Has Low Voltage
  156
Section 14 - Battery Charger

157
Section 15A - Motor (Model 5Bc59Jbs6365)

159
- General Information
  159
- Motor Identification
  159
- External Motor Testing
  159
- Motor
  161
- Motor Component Testing and Inspection
  163
  - Armature
    163
  - Field Windings Inspection
    164
  - Motor Components
    165
  - Bearing Inspection
    165
  - Bearing Removal
    167
  - Bearing Installation
    167
  - Speed Sensor Magnet Inspection
    167
  - Speed Sensor Magnet Removal
    167
  - Speed Sensor Magnet Installation
    167
- Reconditioning the Motor
  167
- Motor Specifications
  168
- Motor Assembly
  168
- Motor Installation
  170
- Motor Speed Sensor
  173
Section 15B - Motor (Model Ej4-4001)

175
- General Information
  175
- Motor Identification
  175
- External Motor Testing
  175
- Motor
  176
  - Motor Removal
    176
  - Motor Disassembly
    178
- Motor Component Testing and Inspection
  180
- Reconditioning the Motor
  185
- Motor Assembly
  185
- Motor Installation
  187
Section 16 - Transaxle (Type G)

191
- Lubrication
  191
- Axle Bearing and Shaft
  191
  - Axle Shaft
    191
  - Axle Bearing
    194
- Transaxle
  195
  - Transaxle Removal
    195
- Transaxle Disassembly, Inspection, and Assembly
  197
  - Transaxle Disassembly and Inspection
    197
  - Transaxle Assembly
    199
- Transaxle Installation
  200
SECTION I - INDEX

208

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Club Car 2005 Precedent Manuals

Club Car 2005 Precedent Maintenance And Service (212 pages)

Table of Contents

Section 1 - Safety

Section 2 - Vehicle Specifications

Section 3 - General Information

Section 4 - Body and Trim

Section 5 - Accelerator and Brake Pedal Group

Section 6 - Wheel Brake Assemblies

Section 7 - Steering and Front Suspension

Section 8 - Wheels and Tires

Section 9 - Rear Suspension

Section 10 - Periodic Maintenance

Section 11 - Electrical System and Testing

Section 12 - Electrical Components

Section 13 - Batteries

Section 14 - Battery Charger

Section 15A - Motor (Model 5Bc59Jbs6365)

Section 15B - Motor (Model Ej4-4001)

Section 16 - Transaxle (Type G)

SECTION I - INDEX

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