Club Car Gasoline Service Manual page 283

PLACE PULLER PLUG IN BORE OF
CAM (A). THEN CLAMP DRIVEN CLUTCH
CAM PULLER ONTO THREE FLAT
SURFACES OF THE CAM.
PULLER PLUG
FIGURE 16-20
3. Remove the spring (6) (Figure 16-16, Page 16-13).
4. Slide the moveable face (8) off of the fixed face hub (9) (Figure 16-16).
INSPECTION OF THE DRIVEN CLUTCH
1. Inspect the cam (5) for excessive wear. Replace it if necessary (Figure 16-16, Page 16-13).
2. Inspect the drive buttons (7) for excessive wear. Replace if necessary. To remove the drive buttons,
remove the socket head cap screws and then the buttons (Figure 16-16, Page 16-13).
3. Inspect the sheaves on the fixed and moveable face assemblies. Sheaves must be replaced if they are
worn more than .060 of an inch (1.5 mm).
4. Inspect the bearing in the moveable face. If the bearing bore diameter is more than 1.384 inches (35.15
mm), the entire moveable face assembly must be replaced.
5. Inspect the shaft of the fixed face assembly. There should be no measurable wear. Replace the shaft if
it is worn, scratched, or damaged.
ASSEMBLY OF THE DRIVEN CLUTCH
1. Place the three drive buttons (7) in position. Apply one drop of Loctite® 222 to each of the #8-32 socket
head cap screws and then install and tighten them to 7-9 in.lbs. (0.80/1.02 N-m) (Figure 16-16, Page
16-13).
2. Slide the moveable face assembly (8) onto the fixed face hub (9) (Figure 16-16).
3. Place the end of the spring (4) into the hole in the moveable face assembly.
4. Install the key (4) into the keyway of the fixed face assembly (9) shaft (Figure 16-16).
DRIVEN CLUTCH
CAM PULLER
A
16
G
Page 16-15