Club Car Gasoline Service Manual page 152

Test Procedure 3 - Ground Straps, Continued:
12
G
DATA HOLD
AC/DC 500V MAX
250V MAX
AC V
DC V
OFF
6. Set the multimeter to ohms (Ω). Place the red (+) probe on the unconnected end of the 6 gauge black
wire, and place the black (-) probe on the frame of the vehicle. The reading should be continuity. If the
reading is incorrect, check that terminals connections are clean and tight. If the connections are good
and the reading is incorrect, repair or replace the wire (Figure 12-21).
Test Procedure 4 - Accelerator Starter Limit Switch:
WARNING
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERY AS SHOWN (FIGURE 12-1, PAGE 12-2).
• FOLLOW ALL PROCEDURES EXACTLY AS INSTRUCTED.
• SEE THE SAFETY WARNINGS ON PAGE 12-1.
The accelerator starter limit switch is the top switch located in the electrical component box. There are an 18
gauge green wire and an 18 gauge orange wire connected to this limit switch.
1. Place the neutral lock-out cam in the SERVICE position, put the forward and reverse lever in the NEU-
TRAL position, and chock the wheels.
2. Check for proper wiring and tight connections (Figure 12-3, Page 12-4).
3. Set the multimeter to ohms (Ω). Place the red (+) probe on the common (COM) terminal (green wire) of
the limit switch and place the black (-) probe on the normally closed (NC) terminal (orange wire) of the
limit switch.
4. Make sure the battery is disconnected. With the key switch in the OFF position, the forward and reverse
lever in NEUTRAL, and the accelerator pedal in the UP position, the reading should be no continuity.
With the accelerator pedal depressed, the reading should be continuity. If readings are incorrect,
replace the switch.
Page 12-16
YELLOW
BLUE
1
-M
2
RED +M
WHITE /
WHITE
BLACK
KEY SWITCH
FIGURE 12-20
DATA HOLD
AC/DC 500V MAX
250V MAX
AC V
DC V
OFF
PLACE BLACK (-)
PROBE ON FRAME
DISCONNECT THE 6 GAUGE BLACK WIRE
FROM THE BATTERY. PLACE RED (+) PROBE
ON DISCONNECTED END OF WIRE.
FIGURE 12-21