Charger Receptacle; Continuously Variable Potentiometer; Battery Warning Light; Energy Displacement Module - Club Car Gasoline Service Manual

Removing the Controller
21B
1. Disconnect the Batteries (Figure 21-2, Page 21-3).
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2. Remove all the 6 gauge wires connected to the controller. Remove the four wires from the B- on the
controller. Remove the 10 gauge blue wire from the controller.
3. Unplug the Z plug from the controller.
4. Remove the four 1/4 lock nuts (4) holding the controller (Figure 21-84, Page 21-57).
5. Remove the controller from the vehicle.
Installing the Controller
Install in the reverse order of disassembly.

CHARGER RECEPTACLE

See Charger Receptacle, Page 20-34.

CONTINUOUSLY VARIABLE POTENTIOMETER

See Continuously Variable Potentiometer, Page 20-37.

BATTERY WARNING LIGHT

Testing the Battery Warning Light Circuit
See Test Procedure 31, Page 21-43
Removing the Battery Warning Light
See Removing the Battery Waning Light, Page 20-41.
Installing the Battery Warning Light
See Installing the Battery Warning Light, Page 20-42.

ENERGY DISPLACEMENT MODULE

The energy displacement module is mounted on a frame cross member located behind the batteries.
Testing the Energy Displacement Module
See Test Procedures 29 and 30, Pages 21-42 and 21-43.
Removing the Energy Displacement Module
1. Disconnect the batteries (Figure 21-2, Page 21-3).
2. Loosen (do not remove) the nuts (4) that secure the coil (2) to the mounting board (1) and then slide
the coil out from under the washers (7).
Installing the Energy Displacement Module
1. Position the coil ends (2) under the washers (7) and tighten the nuts (4) to 90-100 in.lbs. (10-11 N-m)
(Figure 21-85).
CAUTION
• BE SURE THE 6 GAUGE WIRES ARE SECURED IN PLACE SO THAT THEY CANNOT COME INTO
CONTACT WITH THE COIL.
Page 21-58