Club Car Gasoline Service Manual page 263

5. Remove the nuts (15) and lock washers (14) and remove the fuel pump from the tank (Figure 14-13,
Page 14-18).
6. Loosen the straps (36) as follows:
6.1. Remove the screws (31 and 34) from the speed nuts (30) (Figure 14-13, Page 14-18).
6.2. Remove the screws (13), nuts (33), and washers (32) (Figure 14-13, Page 14-18).
7. Lift the fuel tank out of the vehicle.
FUEL TANK DISPOSAL
1. Remove the cap from the tank and thoroughly rinse it with water. The cap may be discarded or kept as
a spare.
2. In a well-ventilated area, flush the fuel tank with water to remove any remaining gasoline.
3. In a well-ventilated area, set the tank upside down so that the water can drain out of it. To make sure
that the tank dries completely, allow the tank to sit for 24 hours.
4. Dispose of or recycle the tank in accordance with all applicable laws and regulations.
FUEL TANK STORAGE
1. Remove the cap from the tank and thoroughly rinse it with water.
2. In a well-ventilated area, flush the fuel tank with water to remove any remaining gasoline.
3. In a well-ventilated area, set the tank upside down so that the water can drain out of it. To make sure
that the tank dries completely, allow the tank to sit for 24 hours.
4. Store the tank upside down, with the cap installed, in a well-ventilated area.
FUEL TANK INSTALLATION
1. Place the fuel tank in position in the vehicle.
2. Secure the tank with the retaining straps (36) (Figure 14-13, Page 14-18).
2.1. Position the straps in the indentions on the tank as shown (Figure 14-13, Page 14-18).
2.2. Install the screws (31 and 34) into the speed nuts (30), and install the screws (13), nuts (33), and
washers (32). Tighten the screws and nuts to 8-10 in.lbs. (.91/1.1 N-m) (Figure 14-13, Page 14-
18).
WARNING
• DO NOT OVERTIGHTEN THE NUTS IN STEP 3. OVERTIGHTENING THE NUTS MAY DAMAGE
THE FUEL PUMP BRACKET.
3. Install the fuel pump on the tank and tighten the mounting nuts to 16-21 in.lbs. (1.8/2.4 N-m).
4. Connect the fuel line (19) to the fuel tank nipple. Use a new clamp (Figure 14-13, Page 14-18).
5. Install the rear body, seat back support, and seat on the vehicle (See Section 5 of this manual).
6. Add gasoline to the tank.
WARNING
• AFTER INSTALLING THE FUEL TANK AND ADDING GASOLINE, CAREFULLY CHECK ALL FUEL
LINES AND CONNECTIONS FOR LEAKS. FIX ANY LEAKS BEFORE USING THE VEHICLE.
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