Club Car Gasoline Service Manual page 538

Motor Installation, Continued:
24
6. Install the motor wires, making sure that they are connected to the correct terminals. Tighten the termi-
nal retaining nuts to 60-70 in.lbs. (6.8/7.9 N-m). See CAUTION and NOTE below.
E
CAUTION
• ON V-GLIDE 36 VOLT VEHICLES, MAKE SURE MOTOR WIRES ARE ROUTED THROUGH THE
WIRE TIE THAT PREVENTS THEM FROM MAKING CONTACT WITH THE RESISTORS.
NOTE
• THE MOTOR WIRES SHOULD HAVE BEEN TAGGED FOR IDENTIFICATION WHEN THEY WERE
DISCONNECTED. IF THE WIRES WERE NOT TAGGED, SEE WIRING DIAGRAM (FIGURE 19-2,
PAGE 19-3 FOR V-GLIDE 36 VOLT VEHICLES; FIGURE 20-2, PAGE 20-3 OR FIGURE 20-3,
PAGE 20-4 FOR POWERDRIVE SYSTEM 48 VEHICLES; FIGURE 21-1, PAGE 21-2 FOR POWER-
DRIVE PLUS VEHICLES).
7. If using a chain hoist, lower the vehicle and guide the leaf springs into the shackles. If using a floor jack,
raise the transaxle until the leaf springs can be guided into the shackles.
8. Insert the mounting bolts through the spring shackles and the bushings in the leaf spring eyes and
install lock nuts. Tighten the bolts to 23 ft.lbs. (31 N-m) (See Section 25, Page 25-3).
9. Install the shock absorbers (See Section 25, Page 25-2).
10. Install rear wheels and finger tighten the lug nuts.
11. Lower the vehicle and finish tightening lug nuts (using a criss-cross pattern) to 55 ft.lb. (74.6 N-m) (See
Figure 22-5 or 22-6, Page 22-5)
12. Reconnect the battery cables, negative (-) first and tighten to 110 in.lb. (12.4 N-m). Coat terminals with Bat-
tery Protector Spray (Club Car Part No. 1014305) to minimize corrosion (Figure 22 -5 or 22-6, Page 22-5).
Page 24-14
.
INSTALL MOTOR ON TRANSAXLE,
ALIGN AND INSTALL MOUNTING BOLT
FIGURE 24-16
A
VIEWED
FROM
DRIVERS
SIDE
D
FIGURE 24-17
B
C