Club Car Gasoline Service Manual page 430

1995-1996 ds golf cars
Table of Contents

Advertisement

Test Procedure 18 - Forward and Reverse Rocker Switch Continuity, Continued:
21A
5. Place the black (-) probe of a multimeter, set to ohms (Ω), on the blue wire terminal end (that was
removed from the rocker switch) and place the red (+) probe in the Z7 (blue wire) connector position in
E
the Z plug. The reading should be continuity. If the reading is incorrect, repair or replace the blue wire.
Make sure that the blue wire is in the Z7 position on the Z plug, and that the wire terminal pin is secure
in the Z plug (Figure 21-48, Page 21-37).
6. Place the black (-) probe of a multimeter, set to ohms (Ω), on the white wire terminal end (that was
removed from the rocker switch) and place the red (+) probe in the Z6 (white wire) connector position in
the Z plug. The reading should be continuity. If the reading is incorrect, repair or replace the white wire.
Make sure that the white wire is in the Z6 position on the Z plug, and that the wire terminal pin is secure
in the Z plug (Figure 21-49).
DATA HOLD
AC/DC 500V MAX
250V MAX
AC V
DC V
OFF
Test Procedure 19 - Voltage to Z8 Position (Green/White Wire) in Z Plug
1. Turn the key switch to OFF and place the forward and reverse switch in NEUTRAL. Leave the batteries
connected. Disconnect the Z plug from the controller.
2. Place the black (-) probe of a multimeter, set to Volts DC, on the negative (-) post of battery No. 6 and
place the red (+) probe in the Z8 (green/white wire) connector position in the Z plug (Figure 21-50).
Turn the key switch to ON, place the forward and reverse rocker switch in forward, and depress the
accelerator pedal until the limit switch clicks. The reading should be Full Battery Voltage. If the reading
is zero volts, check the accelerator limit switch and wiring. (See Test Procedures 20 and 21).
Page 21-38
WHITE WIRE
PLACE RED PROBE
INTO THE Z6 POSITION
ON THE Z PLUG
Z8
Z9
Z10 Z11 Z12 Z13
Z1
Z2
Z3
Z4
Z5
Z6
FIGURE 21-49
20
USE A 1/4" SOCKET
OR A NUT DRIVER TO
REMOVE TWO
SCREWS (20)
REMOVE POTENTIOMETER
HOUSING COVER
FIGURE 21-51
DATA HOLD
AC/DC 500V MAX
250V MAX
AC V
DC V
OFF
Z14
Z7
LIMIT SWITCH (27)
BATTERY BANK
+
-
+
+
-
-
+
4
-
5
6
Z9
Z10 Z11 Z12 Z13
Z14
Z8
Z1
Z2
Z3
Z4
Z5
Z6
Z7
PLACE RED PROBE INTO
THE Z8 POSITION ON THE Z PLUG
FIGURE 21-50
USING NEEDLE NOSE PLIERS,
DISCONNECT WIRES FROM
ACCELERATOR LIMIT SWITCH (27)
FIGURE 21-52
2
1
3

Hide quick links:

Advertisement

Table of Contents
loading

Table of Contents