Club Car Gasoline Service Manual page 438

Test Procedure 35 - 3-Wire Plug on the Potentiometer, Continued:
21A
2. Inspect the wires in the 3-wire connector from the potentiometer. Make sure that wire connections are
yellow to yellow, purple to purple, and black to white/black.
E
3. Disconnect the plug and inspect for broken wires at the pin terminals. Inspect the pins to make sure
that they are secure in the plug. Inspect for dirt, moisture, or corrosion inside the plug housing.
4. Make sure that the pins make secure connections in the pin receptacles.
5. Connect the two halves of the plug and make sure that the outer ring of the female plug housing snaps
securely over the notches on the male plug housing.
6. Pull gently on the two halves of the plug connection to ensure that they are fastened securely.
AC/DC 500V MAX
250V MAX
AC V
DC V
OFF
Test Procedure 36 - Voltage from Controller to Motor (Figure 21-70)
1. Lift rear axle and place vehicle on jackstands.
2. Connect positive (+) probe of voltmeter on the A1 terminal post of the motor and connect the negative
(-) probe to the A2 terminal post of the motor (Figure 21-71).
3. Turn the keyswitch ON, and place the F&R switch in FORWARD.
Page 21-46
BLACK PROBE
ON PURPLE
WIRE FEMALE
THREE WIRE
DATA HOLD
CONNECTION
Z8 Z9 Z10 Z11 Z12 Z13
Z1 Z2 Z3 Z4 Z5
PLACE RED PROBE
INTO THE Z10 POSITION
ON THE Z PLUG
FIGURE 21-69
A2
A1
F1
F2
Z14
Z7
Z6
FIGURE 21-70
A2
F2
A1
MOTOR
F1