Service Specifications - Club Car Gasoline Service Manual

13. Connect impulse line of fuel pump to engine.
14. Install air intake hose (See Fuel System - Section 14).
15. Install throttle cable and governor linkages (See Fuel System - Section 14, Engine Control Linkage).
16. Connect wire to the oil sending unit on the crankcase cover.
17. Connect engine kill switch wire.
18. Install oil drain plug in the crankcase. Apply a light film of oil on the seal of a new oil filter and install the
filter on the crankcase. Fill crankcase to the proper level with the correct type of oil. This engine should
be regarded as a new engine for next scheduled oil change (See Periodic Maintenance - Section 4).
NOTE
• BOTH DRAIN PLUGS ARE TO BE TIGHTENED TO 18 - 25 FT. LBS. (24/34 N-M) OF TORQUE.
19. Install rear body, trim, seatback, etc. (See Body and Trim - Section 5).
20. Check all hardware for proper torque/tightness.
21. Check engine oil level (Figure 13-101).
CAUTION
• ENGINE MUST BE IN LEVEL POSITION. REMOVE OIL LEVEL DIP STICK BY PULLING FROM OIL
FILLER TUBE. WIPE OFF OIL FROM DIP STICK. CHECK OIL BY INSERTING THE DIP STICK
AND FULLY SEATING DIP STICK INTO OIL FILLER TUBE. IF OIL LEVEL IS AT OR BELOW ADD
MARK ON THE DIP STICK, ADD OIL UNTIL LEVEL IS BETWEEN ADD AND FULL (SAFE LEVEL).
DO NOT OVERFILL WITH OIL.
22. Install a new or cleaned spark plug, gap .027-.031 inch (.686-.787 millimeter), and connect plug wire to
plug.
23. Connect battery cables (positive cable first).
24. Place forward/reverse lever in the NEUTRAL position. Place neutral lock-out cam in SERVICE position.
25. Start engine, and adjust RPM.
DANGER
• ENGINE PRODUCES A CARBON MONOXIDE WHICH IS AN ODORLESS, DEADLY POISON. DO
NOT OPERATE IN AN ENCLOSED AREA WITHOUT PROPER VENTILATION.
26. If initial checks indicate engine is functional, place neutral lock-out cam in OPERATE position.
27. Test drive car to insure all systems are functional and correctly adjusted.

SERVICE SPECIFICATIONS

ITEM
Crankshaft Axial Play
Crankshaft Crankpin Journal
Crankshaft PTO-Side Journal
Crankshaft Flywheel-Side Journal
Crankshaft Balancer- Link-Rod Journals
Service Specifications Chart Continued Next Page.
SPEC. SERVICE LIMIT
0.0137 in. (0.35 mm)
O.D. (MIN.) 1.3954 in. (35.444 mm)
O.D. (MIN.) 1.1783 in. (29.930 mm)
O.D. (MIN.) 1.1783 in. (29.930 mm)
O.D. (MIN.) 1.8474 in. (46.924 mm)
13
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