Club Car Gasoline Service Manual page 96

Rack and Pinion Assembly, Continued:
8
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9. Install the internal snap ring (29) (Figure 8-7, Page 8-8).
10. Using a 15/16 deep well socket to apply pressure evenly, lightly tap in a new dust seal (30) (Figure 8-7,
Page 8-8) (See Figure 8-15).
11. Apply a small amount of grease to the rack guide where it comes into contact with the rack (9) (Figure
8-7, Page 8-8).
12. Install a few drops of Loctite® 222 to the threads of the screw (21) (Figure 8-7, Page 8-8).
13. Install the rack guide (24), pressure spring (23), and screw (21). The screw should be threaded in until
tight and then backed off 1/8 of a turn. Install the lock nut (22) on the screw and tighten it to 40 ft.lbs.
(54 N-m) (Figure 8-7, Page 8-8).
14. Install the dust seal bellows (5), washer (32), and snap ring (31) (Figure 8-7, Page 8-8).
15. Install the dust seal bellows (35) and hex nut (11) (Figure 8-7, Page 8-8).
16. Install the universal joint on the pinion. Tighten the bolt to 21-25 ft.lbs. (28/34 N-m).
17. Install new bellows clamps (4) (Figure 8-7, Page 8-8).
18. Install the drag link (17) (Figure 8-7, Page 8-8). See CAUTION below.
CAUTION
• THE TIE ROD AND DRAG LINK HAVE RIGHT HAND THREADS ON ONE END AND LEFT HAND
THREADS ON THE OTHER END. RIGHT HAND THREADS ARE IDENTIFIED BY A GROOVE IN
THE TIE ROD OR DRAG LINK.
19. Install the ball joint (13) (Figure 8-7, Page 8-8). See CAUTION below and NOTE at top of page 8-13.
CAUTION
• THE BALL JOINT (13) (FIGURE 8-7, PAGE 8-8) HAS LEFT HAND THREADS.
Page 8-12
PRESS RAM
BUSHING
STEERING
GEAR
HOUSING
FIGURE 8-14
15/16 DEEP WELL
SOCKET
DUST SEAL
FIGURE 8-15