Club Car Gasoline Service Manual page 326

1995-1996 ds golf cars
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19A
WARNING
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
E
- WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
- REMOVE THE KEY.
- PUT THE FORWARD AND REVERSE SWITCH IN NEUTRAL.
- DISCONNECT THE BATTERIES AS SHOWN (FIGURE 19-1, PAGE 19-2).
• FOLLOW ALL PROCEDURES EXACTLY AS INSTRUCTED.
• SEE THE SAFETY WARNINGS ON PAGE 19-1.
NEGATIVE
PROBE
TESTER LIGHT IS OUT.
VOM READS 10.00
("1" FLASHES)
Test Procedure 2 - Key Switch
1. Place the red (+) probe of the VOM (set at Ω) or the continuity tester on the forward terminal of the For-
ward and Reverse Switch (Figure 19-7, Page 19-12), and place the black (-) probe on the upper
(COM) terminal of the Forward and Reverse anti-arcing limit switch (Figure 19-4). With the key in the
off position, the reading should be no continuity.
2. Insert the key and turn the key switch to the on position. The reading should be continuity.
3. If the reading is incorrect at either of steps one and two, check the wires and terminals. If no problems
are found with the wires or terminals, replace the key switch (See Key Switch, Page 19-18).
Test Procedure 3 - Forward and Reverse Anti-Arcing Limit Switch
1. Place the red (+) probe of the VOM (set at Ω) or continuity tester on the common terminal of the limit
switch, and place the black (-) probe on the normally open (NO) terminal. The reading should be conti-
nuity when the lever is depressed and no continuity when the lever is released (Figure 19-4) (See Fig-
ure 19-6).
Page 19-10
LEVER UP
POSITIVE
PROBE
NO
COM
M
DATA HOLD
AC/DC 500V MAX
250V MAX
AC V
DC V
OFF
LEVER DEPRESSED
NEGATIVE
PROBE
NO
TESTER LIGHT IS ON.
VOM READS
APPROXIMATELY
0 OHMS.
FIGURE 19-6
POSITIVE
PROBE
COM
DATA HOLD
AC/DC 500V MAX
250V MAX
AC V
DC V
OFF

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